• Title/Summary/Keyword: rolling process

Search Result 911, Processing Time 0.032 seconds

The effect of cold rolling reduction ratio on the texture evolution in Al-5% Mg alloy (Al-5%Mg 합금 판재의 집합조직 발달에 미치는 냉간 압하율의 영향)

  • Choi, J.K.;Kim, H.W.;Kang, S.B.;Choi, S.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2008.10a
    • /
    • pp.102-105
    • /
    • 2008
  • To investigate the evolution of deformation texture during cold rolling deformation, cold rolling process on a commercial Al-5% Mg sheet was carried out at different rolling reduction ratio. The evolution of annealing texture in cold-rolled Al-5% Mg sheet was also investigated. The evolution of recrystallization texture during annealing process strongly depends on the rolling reduction ratio before heat treatment. Visco-plastic self-consistent (VPSC) polycrystal model was used to predict r-value anisotropy of the cold-rolled and annealed Al-5% Mg sheets. The change of volume fraction for the major texture components was also analyzed.

  • PDF

Fabrication of multi-layer $high-T_c$ superconducting tapes by a rolling process (로울링법을 이용한 고온 초전도 다심선재 제조)

  • 김민기;허원일;최명호;한병성
    • Electrical & Electronic Materials
    • /
    • v.9 no.6
    • /
    • pp.600-604
    • /
    • 1996
  • High-T$_{c}$, superconducting wire is very important element for the application of electrical power systems. But it is very difficult to develope the long high T, wire with excellent properties. BiSrCaCuO multi-layer tapes are fabricated by a rolling method and pressing method sintered for several step at 840.deg. C. The critical current densities of 637 filament multi-layer tapes sintering 100 hours fabricated by the rolling method and pressing method are 1.3*10$^{4}$ A/cm$^{2}$ and 5.5*10$^{3}$ A/cm$^{2}$. The critical cur-rent densites of multi-layer tapes made by rolling method are found to be better than those fabricated by the powder-in-tube method and pressing process. As result, the rolling method is the best way to fabricated the multi-layer filament.t.

  • PDF

Target Market Selection Using MCDM Approach: A Study of Rolling Stock Manufacturer

  • SUKOROTO, SUKOROTO;HARYONO, Siswoyo;KHARISMA, Bedy
    • Journal of Distribution Science
    • /
    • v.18 no.7
    • /
    • pp.63-72
    • /
    • 2020
  • Purpose: This study examines the market segmentation and strategy of PT INKA, a rolling stock manufacturer in Indonesia. Research design, data and methodology: The study used the MCDM (Multiple Criteria Decision Making) method specifically the AHP (Analytical Hierarchy Process). The AHP method was applied to identify the target market. This method or approach considers the market attractiveness and competitive strength criteria with quantified parameters. Results: a) Australia, Kenya, Tanzania, New Zealand, and India emerge as the top five target markets; b) There is justification for rolling stock manufacturers to allocate their resources in winning the market share. Conclusion: The main challenge confronting the rolling stock manufacturer is limited resources to acquire a particular market share despite abundant opportunities in this sector. Despite the mastery of technology and long experience in the industry, selecting a target market with multiple criteria could be difficult for an emerging rolling stock manufacturer in South East Asia.

Fabrication of copper thin foils with 36 microns by cold rolling (냉간 압연 공정에 의한 두께 $36{\mu}m$ 동극박 제조 공정 해석)

  • Lee, S.H.;Kim, B.M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2007.05a
    • /
    • pp.413-416
    • /
    • 2007
  • In general, by means of the electrodepositing technique, a copper foil sample was prepared with a high purity and a high density. But the mechanical properties of the electrodepositing copper foil was lower than it's the rolling copper foil. However, the production of copper foil with approximately 36 microns thick in rolling process was very difficult. This paper describes the outline of the high accuracy cold rolling in 6 high mill which was developed for the purpose of rolling very thin accurate gauge copper foil(36 micron thick), and give several rolling characteristic of 600 mm wide copper foil. a) Large strain can be accumulated pass by pass in industrial multi-pass rolling processing to overcome large critical strain for thickness accuracy through optimization of rolling schedule. b) Also, permissible tension for rolling 0.45 $\sim$ 0.036 mm thick copper strip stably in accordance with the each pass work had been established by FEM simulation results. c) During the plate rolling process, considerable values of the forces of material pressure on the tool occur. These pressures cause the elastic deformation of the roll, thus changing the shape of the deformation region. A numerical simulation of roll deflection during cold rolling is presented in the paper. d) The proposed pass schedule can roll very thin copper foil of 36 micron thickness to a tolerance of ${\pm}1$ microns. The validity of simulated results was verified into rolling experiments on the copper foil.

  • PDF

An adaptive fuzzy control for closed-die ring-rolling process ("Ring 생산 Control System의 퍼지 적응제어")

  • 이용현
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 1996.10b
    • /
    • pp.1476-1479
    • /
    • 1996
  • The ring rolling process is one of the best known ring production method. The present model based control system was designed for rings with rectangle cross-section yet. An Adaptive Fuzzy Control for Closed-Die Ring-Rolling was developed in order to enhance the flexibility of the radial-axial ring rolling machine and to produce the rings with highly complex cross-section profile, roller bearing rings. A fuzzy method was implemented because of its simple application and to utilize the known process knowledge. The quality of the control system was estimated by die filling grad, which is strong dependent on the rising time of the controller. The rolling process parameters were also varied to determine their influence on filling of the ring profile. Die filling met the requirement of the industry.

  • PDF

Investigation into Thread Rolling Characteristics of Subminiature Screws According to Thread Shapes (나사산 형상에 따른 초소형 나사 전조공정의 성형특성 고찰)

  • Lee, Ji Eun;Kim, Jong Bong;Park, Keun;Ra, Seung Woo
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.40 no.11
    • /
    • pp.971-978
    • /
    • 2016
  • Recent trends in miniaturization and lightness in portable electronics parts have driven developments in subminiature screws. This study aims to investigate the thread rolling process of a subminiature screw with an outer diameter and pitch of 1.0 and 0.25 mm, respectively. Finite element (FE) analyses were performed for the thread rolling process of symmetric and asymmetric screw threads. Through FE analyses, various process parameters, such as the horizontal and vertical die gap and the rolling stroke, were investigated in terms of the forming accuracy. The material flow characteristics in the thread rolling process of the symmetric and asymmetric screws were also discussed, and the relevant process parameters were determined accordingly. These simulation results were then reflected on real thread rolling processes, from which the symmetric and asymmetric screws could be formed successfully with allowable dimensional accuracy.

Analysis of Aluminium Ring Rolling Process Using Thermo-Rigid-Plastic Finite Element Method (강-열점소성 유한요소법을 이용한 알루미늄 링압연 공정 해석)

  • Koo, Sang-Wan;Lee, Jong-Chan;Yun, Su-Jin;Kim, Nak-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.27 no.5
    • /
    • pp.815-822
    • /
    • 2003
  • The ring rolling process involves not only three-dimensional non-steady material flow and continuous change of radius and thickness of the ring workpiece but also heat transfer among workpiece, rolls and environment. In this study, deformation and heat transfer analyses were conducted by using the three-dimensional thermo-rigid-plastic finite element method. Three cases of plain ring rolling process were, respectively, simulated for the predictions of roll forces and the highest temperature zone during the aluminum process that ductile fracture often occurs. In addition, to prevent fishtail phenomena of the ring workpiece, axial rolls were used for this study.

Improvement of roll force precalculation accuracy in cold mill using a corrective neural network (보정신경망을 이용한 냉연 압하력 적중율 향상)

  • 이종영;조형석;조성준;조용중;윤성철
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 1996.10b
    • /
    • pp.1083-1086
    • /
    • 1996
  • Cold rolling mill process in steel works uses stands of rolls to flatten a strip to a desired thickness. At cold rolling mill process, precalculation determines the mill settings before a strip actually enters the mill and is done by an outdated mathematical model. A corrective neural network model is proposed to improve the accuracy of the roll force prediction. Additional variables to be fed to the network include the chemical composition of the coil, its coiling temperature and the aggregated amount of processed strips of each roll. The network was trained using a standard backpropagation with 4,944 process data collected from no.1 cold rolling mill process from March 1995 through December 1995, then was tested on the unseen 1,586 data from Jan 1996 through April 1996. The combined model reduced the prediction error by 32.8% on average.

  • PDF

Process Metamorphosis and On-Line FEM for Mathematical Modeling of Metal Rolling-Part II: Application

  • Zamanian, A.;Nam, S.Y.;Shin, T.J.;Hwang, S.M.
    • Transactions of Materials Processing
    • /
    • v.28 no.2
    • /
    • pp.89-97
    • /
    • 2019
  • In this paper, we examine the application of a new concept - on-line FE model in various metal rolling processes. This technology allows for completion of process simulation within a tiny fraction of a second without losing the high level of prediction accuracy inherent to FEM. The procedure is systematically demonstrated through the design of actual on-line models for the prediction of the width spread in horizontal rolling of the slab using a dog bone profile and horizontal rolling of the strip with a strip profile. The validity and the prediction accuracy of the on-line FE models were analyzed and discussed.

A study on the improvement of thickness accuracy in a plate mill

  • Lee, Duk-Man
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 2003.10a
    • /
    • pp.723-727
    • /
    • 2003
  • In this paper, two methods are discussed for good rolling force prediction in a plate mill. One is about the development of a long and a short learning scheme using a Neural Network for normal rolling and the other is about a mathematical model improvement by considering microstructural changes for controlled rolling. The research results are implemented in a on-line system of Pohang Works in POSCO and the field tests have showed that the prediction accuracies of rolling force are highly improved.

  • PDF