• Tribology and Lubricants
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• v.31 no.2
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• pp.35-41
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• 2015

A water-pump located in the cooling area of a car circulates cooling water. A particular bearing element, known as a water-pump bearing, installed in the rotating part carries the entire load. The failure of this water-pump bearing has a direct impact on the failure of the automobile engine, and so securing its reliability is crucial. Several researchers have examined the design principles of the water-pump bearing, but there are no reports on the life characteristic of the bearing yet. Herein, we report the construction of test equipment to reproduce the spalling of the roller contact, which is the main failure mode of the chosen water-pump bearing. We chose the radial load as an accelerated stress factor and validated the failure mode by monitoring the surface defects. We conducted the accelerated life test after determining the accelerated stress level through a combination of finite element analysis and a preliminary test. In the life tests, we used an accelerometer to perform failure diagnosis. In the last stage of this study, we present a statistical reliability analysis. Thus, we fully estimated the shape parameter of the water-pump bearing, accelerating level on the load , and the lifetime (MTTF and B₁₀ life) under real use conditions, and finally proposed an interval estimation value considering the uncertainty of the estimated value.

• Tribology and Lubricants
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• v.28 no.6
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• pp.278-282
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• 2012

Various bearings such as deep-groove ball bearings, angular-contact ball bearings, and roller bearings are used to support the load and to lubricate between the shaft and the housing. The bearings of potential rolling systems in a turbo pump are the deep-groove ball bearings as comparing with the bearings with rolling elements such as cylindrical rollers, tapered cylindrical rollers, and needle rollers. The deep-groove ball bearings consist of rolling elements, an inner raceway, an outer raceway and a retainer that maintain separation and help to lubricate the rolling element that is rotating in the raceways. In the case of water-lubricated ball bearings, however, fluid friction between the ball and raceways is affected by the entry direction of flow, rotation speed, and flow rate. In addition, this friction is the key factor affecting the bearing life cycles and reliability. In this paper, the characteristics of flow conditions corresponding to a deep-groove ball bearing are investigated numerically, with particular focus on the friction distribution on the rolling element, in order to extend the analysis to the area that experiences solid friction. A simple analysis model of fluid flow inside the water-lubricated ball bearing is analyzed with CFD, and the flow characteristics at high rotation speeds are presented.

• Tribology and Lubricants
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• v.32 no.4
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• pp.107-112
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• 2016

This paper presents a rotordynamic analysis of the reduction gear system applied to the 250 kW super critical CO₂ cycle. The reduction gear system consists of an input shaft, intermediate shaft, and output shaft. Because of the high rotating speed of the input shaft, we install tilting pad bearings, rolloer bearings support the intermediate and output shafts. To predict the tilting pad bearing performance, we calculate the applied loads to the tilting pad bearings by considering the reaction forces from the gear. In the rotordynamic analysis, gear mesh stiffness results in a coupling effect between the lateral and torsional vibrations. The predicted Campbell diagram shows that there is not a critical speed lower than the rated speed of 30,000 rpm of the input shaft. The predicted modes on the critical speeds are the combined bending modes of the intermediate and output shaft, and the lateral vibrations dominate when compared to the torsional vibrations. The damped natural frequency does not strongly depend on the rotating speeds, owing to the relatively low rotating speed of the intermediate and output shaft and constant stiffness of the roller bearing. In addition, the logarithmic decrements of all the modes are positive; therefore all modes are stable.

• Journal of the Korean Institute of Gas
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• v.19 no.1
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• pp.23-27
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• 2015

The stress and deformation behavior safeties of cylindrical hollow rollers have been analyzed by the finite element method, and investigated for over design capability based on the computed results. According to the stress analysis result which is related to the strength of a hollow roller, the maximum stress of 39.8MPa in which is operated near the bearing for supporting a hollow roller structure is overestimated design as 15.9% level compared with a yield strength, 250MPa of a steel material. And the maximum deformation of 0.032mm in which is operated at the middle span of a total length of cylindrical hollow rollers is very small and sufficiently safe compared with a total length and a thickness of a hollow roller. Thus, the FEM computed results for a stress and deformation indicate that a current FEM analysis model of cylindrical hollow rollers is over designed.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1997.04a
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• pp.1-5
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• 1997

The plane surface rolling, one of the plastic working process, good surface condition due to increase of surface roughness and hardness. It is well known that mechanism of surface rolling depends upon rolling conditions such as rolling speed, contact pressure, step length of rolling, the shape of roller and mechanical properties of material. In this study, the optimal value of the above parameter on the surface roughness were investigated by using the rolling tool with NACHI 6000ZZ ball bearing outer races on machine structure carbon steel[SM45C]

• Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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• 2000.02a
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• pp.180-184
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• 2000

The dymanic properties of the high-Tc superconductor journal bearings used in the KEPRI flywheel energy storage system was experimentally estimated by using the imbalance excitation method. The test reveals that the superconductor bearings have very low stiffness compared to that of typical oil film bearings with similar geometry and almost the same amount of damping as in roller bearings, which may not be helpful for the system to pass through the critical speeds. However, it was found out that the cross-coupled stiffness and damping terms were almost negligible so that the system could be more stable than the one using lil film bearings. Also with proper design of the rotor-bearing system and accurate balancing of the rotor, the high-Tc superconductor bearing is one of the most viable alternatives to the conventional ones due to its oil-free, non-contact running capability in a vacuum environment, which is literally essential for highly efficient flywheel energy storage systems.

• Smart Structures and Systems
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• v.9 no.4
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• pp.303-311
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• 2012

The possibility of suppressing critical speeds by using electromagnetic actuators (EMAs) is assessed experimentally in this paper. The system studied is composed of a horizontal flexible shaft supported by two ball bearings at one end and one roller bearing that is located in a squirrel cage at the other end. Four identical EMAs supplied with constant current are utilized. The EMAs associated to the squirrel cage constitutes the hybrid bearing. Results obtained, show that the constant current, when applied to the EMAs, produces a shift of the first critical speed toward lower values. Moreover, the application of constant current for a speed interval around the critical speed enables a smooth run-up or run-down without crossing any resonance.

• Journal of the Korea Society of Computer and Information
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• v.19 no.4
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• pp.55-62
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• 2014

This paper proposes a fault detection method utilizing converted images of acoustic emission signals and texture analysis for identifying bearing's multi-faults which frequently occur in an induction motor. The proposed method analyzes three texture features from the converted images of multi-faults: multi-faults image's entropy, homogeneity, and energy. These extracted features are then used as inputs of a fuzzy-ARTMAP to identify each multi-fault including outer-inner, inner-roller, and outer-roller. The experimental results using ten times trials indicate that the proposed method achieves 100% accuracy in the fault classification.

• 제어로봇시스템학회:학술대회논문집
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• 2005.06a
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• pp.123-128
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• 2005

A novel tri-mode ultraprecision positioning system for machine tools and measuring machine is proposed. The basic coarse mode uses a Twist-roller Friction Drive (abbr. TFD), and controls several tens of millimeters of the machine-table travel with nanometer order of positioning resolution. The fine mode also utilizes the TFD with a fine adjusting mechanism. The resolution of the fine mode is in the range of sub-nanometer. For realizing picometer positioning, the ultra-fine mode is executed by using an active aerostatic guideway. On the bearing surface of this active guideway, several Active Inherent Restrictors (abbr. AIRs) are embedded for controlling the table position. An AIR unit consists of a piezoelectric actuator having a through hole, one end of the hole on the bearing surface acts as an inherent restrictor. Owing to the aerostatic mechanism of the AIR, the deformation of the piezoelectric actuator in the AIR unit causes much reduced table displacement. Such motion reduction is effective for ultraprecision positioning. Current positioning resolution of the ultra-fine mode is 50pm, however the final goal of the positioning resolution is expected to be in the order of picometer.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.16 no.4 s.109
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• pp.404-413
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• 2006

Induction motors are the workhorse of our industry because of their versatility and robustness. The diagnosis of mechanical load and power transmission system failures is usually carried out through mechanical signals such as vibration signatures, acoustic emissions, motor speed envelope. The motor faults including mechanical rotor imbalances, broken rotor bar, bearing failure and eccentricities problems are reflected in electric, electromagnetic and mechanical quantities. The recent research has been directed toward electrical monitoring of the motor with emphasis on inspecting the stator current of the motor, The stator current spectrum has been widely used for fault detection in induction motor systems. The motor current signature analysis is the useful technique to assess machine electrical condition. This paper describes the motor condition detected by the current signatures Paralleled with vibration signatures analysis of induction motors with the roller bearing and the journal bearing type for large vertical pumps in power plant as examples to discuss for motor fault detection and diagnosis.