• 제목/요약/키워드: rock drill

검색결과 100건 처리시간 0.023초

Impact performance for high frequency hydraulic rock drill drifter with sleeve valve

  • Guo, Yong;Yang, Shu Yi;Liu, De Shun;Zhang, Long Yan;Chen, Jian Wen
    • International Journal of Fluid Machinery and Systems
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    • 제9권1호
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    • pp.39-46
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    • 2016
  • A high frequency hydraulic rock drill drifter with sleeve valve is developed to use on arm of excavator. In order to ensure optimal working parameters of impact system for the new hydraulic rock drill drifter controlled by sleeve valve, the performance test system is built using the arm and the hydraulic source of excavator. The evaluation indexes are gained through measurement of working pressure, supply oil flow and stress wave. The relations of working parameters to impact system performance are analyzed. The result demonstrates that the maximum impact energy of the drill drifter is 98.34J with impact frequency of 71HZ. Optimal pressure of YZ45 rock drill is 12.8 MPa-13.6MPa, in which the energy efficiency reaches above 58.6%, and feature moment of energy distribution is more than 0.650.

천공데이터를 활용한 터널 막장 전방 암반특성 평가 (Assessment of Rock Mass Properties Ahead of Tunnel Face Using Drill Performance Parameters)

  • 김광염;김창용;장수호;서경원;이승도
    • 화약ㆍ발파
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    • 제25권1호
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    • pp.67-77
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    • 2007
  • 본 연구에서는 NATM 터널 시공사이클에서 필수적으로 수행되는 천공작업 시 획득할 수 있는 정보를 통해 굴착 대상 암반의 특성을 평가하는 방안에 대해 고찰하였다. 활용 가능한 천공데이터는 천공속도, 피트압, 토크 등이 있으며, 이러한 인자들과 암반 특성들과의 상관관계를 규명하고자 하며 이러한 결과를 토대로 향후 정량적 발파설계를 위한 가이드라인을 제안하고자 하였다.

Experimental Evaluation of Percussion Performance for Rock-Drill Drifter

  • Seo, Jaho;Park, Jin-Sun;Kim, Heungsub;Noh, Dae Kyung
    • Journal of Biosystems Engineering
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    • 제40권1호
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    • pp.1-9
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    • 2015
  • Purpose: The objective of this study was to understand the operating mechanism of the rock-drill drifter, to explain how to setup an experimental test system and measure the strain of the drifter's rod, and to evaluate the drifter's performance with respect to the impact energy and blow frequency. Methods: The structure of the rock-drill drifter and its operating principle regarding the impact process were analyzed. Static calibration was carried out to calculate the correction factor using a drifter rod as the first step of the experimental test. The impact energy and blow frequency were then calculated based on strain measurements of the drifter's rod. Results: Experimental results showed that the tested drifter elicited a blow frequency of 3330 BPM (Blows Per Minute) and generated impact energy of 170 J/blow. This indicates that the drifter elicits a higher percussion speed and results in a lower impact energy compared to the hydraulic breaker at the same input power. Conclusions: The study proposed methodologies that deal with the experimental setup and the evaluation of the performance of the rock-drill drifter. These methodologies can be extensively used for validating and improving the percussion performance of the drilling equipment.

홉킨스바 타격시험을 통한 드릴비트의 암반파쇄 분석 (Rock Fragmentation Assessment of a Drill Bit by Hopkinson Bar Percussion Test)

  • 권기범;송창헌;박진영;신대영;조정우;조상호
    • 터널과지하공간
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    • 제23권1호
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    • pp.42-53
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    • 2013
  • 천공 작업 시 드릴비트 버튼의 타격 속도와 타격 간격은 천공효율을 높이는데 있어 매우 중요한 요소이다. 따라서 본 연구에서는 버튼의 타격 속도 및 간격에 따른 암반 파쇄성능을 분석하기 위하여 홉킨스바 시험기를 이용한 타격시험을 수행하였다. 먼저, 버튼의 타격속도에 따른 암석파쇄 현상을 분석하기 위하여 단일타격 시험을 수행하였고, 수치해석을 통해 단일 타격 시험에 대한 암석의 파쇄과정을 모사하였다. 다음으로 버튼의 타격 간격에 따른 천공효율을 예측하기 위하여 타격 후 설정된 거리만큼 암석 시료를 이동시키고 재차 타격하는 방식으로 다중타격 시험을 수행하였다. 타격시험 후 암석의 천공부피는 레이저 스캐너를 이용하여 측정하였으며, 타격에너지와 천공부피를 통해 천공성능을 계산하였다. 이러한 시험 결과를 바탕으로 직경 102 mm 드릴비트의 1회 타격 시 천공성능을 예측하였다.

Whole-body Vibration Exposure of Drill Operators in Iron Ore Mines and Role of Machine-Related, Individual, and Rock-Related Factors

  • Chaudhary, Dhanjee Kumar;Bhattacherjee, Ashis;Patra, Aditya Kumar;Chau, Nearkasen
    • Safety and Health at Work
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    • 제6권4호
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    • pp.268-278
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    • 2015
  • Background: This study aimed to assess the whole-body vibration (WBV) exposure among large blast hole drill machine operators with regard to the International Organization for Standardization (ISO) recommended threshold values and its association with machine- and rock-related factors and workers' individual characteristics. Methods: The study population included 28 drill machine operators who had worked in four opencast iron ore mines in eastern India. The study protocol comprised the following: measurements of WBV exposure [frequency weighted root mean square (RMS) acceleration ($m/s^2$)], machine-related data (manufacturer of machine, age of machine, seat height, thickness, and rest height) collected from mine management offices, measurements of rock hardness, uniaxial compressive strength and density, and workers' characteristics via face-to-face interviews. Results: More than 90% of the operators were exposed to a higher level WBV than the ISO upper limit and only 3.6% between the lower and upper limits, mainly in the vertical axis. Bivariate correlations revealed that potential predictors of total WBV exposure were: machine manufacturer (r = 0.453, p = 0.015), age of drill (r = 0.533, p = 0.003), and hardness of rock (r = 0.561, p = 0.002). The stepwise multiple regression model revealed that the potential predictors are age of operator (regression coefficient ${\beta}=-0.052$, standard error SE = 0.023), manufacturer (${\beta}=1.093$, SE = 0.227), rock hardness (${\beta}=0.045$, SE = 0.018), uniaxial compressive strength (${\beta}=0.027$, SE = 0.009), and density (${\beta}=-1.135$, SE = 0.235). Conclusion: Prevention should include using appropriate machines to handle rock hardness, rock uniaxial compressive strength and density, and seat improvement using ergonomic approaches such as including a suspension system.

Wear assessment of the WC/Co cemented carbidetricone drillbits in an open pit mine

  • Saeidi, Omid;Elyasi, Ayub;Torabi, Seyed Rahman
    • Geomechanics and Engineering
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    • 제8권4호
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    • pp.477-493
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    • 2015
  • In rock drilling, the most important characteristic to clarify is the wear of the drill bits. The reason that the rock drill bits fail with time is wear. In dry sliding contact adhesive wear deteriorates the materials in contact, quickly, and is the result of shear fracture in the momentary contact joins between the surfaces. This paper aims at presenting an overview of the assessment of WC/Co cemented carbide (CC) tricone bit in rotary drilling. To study wear of these bits, two approaches have been used in this research. Firstly, the new bits were weighted before they mounted on the drill rigs and also after completion their useful life to obtain bit weight loss percentage. The characteristics of the rock types drilled by using such this bit were measured, simultaneously. Alternatively, to measure contact wear, namely, matrix wear a micrometer has been used with a resolution of 0.02 mm at different direction on the tricone bits. Equivalent quartz content (EQC), net quartz content (QC), muscovite content (Mu), coarseness index (CI) of drill cuttings and compressive strength of rocks (UCS) were obtained along with thin sections to investigate mineralogical properties in detail. The correlation between effective parameters and bit wear were obtained as result of this study. It was observed that UCS shows no significant correlation with bit wear. By increasing CI and cutting size of rocks wear of bit increases.

암반 등급분류를 위한 기초 물성조사 보고서 (Basic properties survey report on the rock classification)

  • 허진
    • 기술사
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    • 제24권3호
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    • pp.43-50
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    • 1991
  • On the ground foundation works for Bldg site, Rock classification test can be obtained as follows due to the International Society for Rock Mechanics. 1. In-take test ; Compression strength, Point load test. 2. In-situ test : Schmidt hammer test. Burden test finaly the convinient co-relation table between strength and S.H. test were carried out for site-engineer. This project is one of contineous works regarding to Burden test from Jack leg drill( ø 36mm) to Crawler drill( ø 75mm) use.

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불규칙한 천공장이 발파진동 크기에 미치는 영향에 관한 연구 (A Study on the Effect of Irregular Drill-hole Depth on Blast Vibration)

  • 강추원
    • 터널과지하공간
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    • 제13권4호
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    • pp.316-320
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    • 2003
  • 본 연구에서는 불규칙한 천공장이 발파진동에 미치는 영향에 관하여 연구하였다. 각각 2.lm 2.3m, 2.4m의 천공장에 대한 최대 진동속도와 삼승근환산거리의 관계를 비교 분석한 결과동일 환산거리에서 천공장의 크기가 길어질수록 더 큰 진동속도를 보였다. 그러므로 허용진동 속도이하의 일정범위의 발파 진동치를 유지하기 위하여서는 규clr적인 천공이 되도록 관리가 필요할 것으로 판단된다.

천공 효율 향상을 위한 드릴비트 버튼배열 성능평가 방법 (Evaluation of a Drill Bit Button Arrangement for Enhanced Drilling Efficiency)

  • 강훈;조정우;정명식;조용재;이상곤;이재욱
    • 대한기계학회논문집A
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    • 제39권6호
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    • pp.575-581
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    • 2015
  • 드릴비트는 암반에 직접적으로 타격력과 회전력을 전달함으로써 연속적으로 암반을 파쇄, 분쇄하는 천공기의 핵심 구성요소이다. 일정한 속도로 회전하는 동시에 회전축 방향으로 타격하며 암반을 파쇄하기 때문에 암반 파쇄효율을 높이기 위해서는 드릴비트의 배열 최적설계가 필요하다. 그러므로 본 연구에서는 버튼배열 최적화를 수행하기 위한 선행연구로써 버튼배열의 성능을 정량적으로 평가할 수 있는 방법에 대한 연구를 수행하였다. 버튼의 중복타격 면적, 비 타격 면적, 천공편향 모멘트와 같은 평가지표를 활용하여 버튼배열의 파쇄 효율성을 평가하였으며, 더불어 제안된 평가방법을 활용하여 기존 드릴비트 버튼배열의 파쇄 효율성을 검토함으로써 제안한 배열성능 평가방법의 적합성을 확인하였다.

인홀 시험을 이용한 터널 막장의 암반강성 측정에 대한 적용성 연구 (A Pilot Study of Stiffness Mesurements for Tunnel-Face Materials Using In-hole Seismic Method)

  • 목영진;김영수
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2005년도 춘계 학술발표회 논문집
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    • pp.445-456
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    • 2005
  • The research concentrates on improving the in-hole seismic probe, which has been developed in past five years, to be used in stiffness measurements of tunnel-face materials. The probe was down-sized to be fit in 45-mm diameter holes(or BX) drilled by a jumbo-drill, which is used to drill holes to install explosives for tunneling. Also trigger system was improved by using a down-speeding motor for operating convenience and air packing system was replaced with a set of plate-springs to eliminate supply of compressed air. These modifications are to adjust the probe for the unfavourable environment inside of tunnels and to test without any further drilling cost. The probe and testing procedure were successfully adopted with horizontal holes drilled by a jumbo-drill at a tunnel-face to evaluate the stiffness of rock mass. The measured shear wave velocities can be used to estimate deformation properties of rock mass for tunnel analyses.

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