• 제목/요약/키워드: rig test

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Durability Analysis of Automotive AHSS Component Considering GMAW Condition (GMAW 용접조건을 고려한 자동차 AHSS 샤시부품의 내구해석)

  • Kwon, Hyuk-Sun
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.83-83
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    • 2009
  • The automotive chassis components are structural assemblies that support the engine, suspension, and steering components of the vehicle. For the development of AHSS components, the durability analysis is important. In this paper, the low cycle fatigue property of AHSS was evaluated for the geometry complex and local plasticity in the base material. The GMAW optimization was implemented for the weld soundness using the moving least square method. And the weld S-N curves of AHSS were evaluated to access durability analysis for the weld region. For the verification, the durability analysis of the couple torsion beam axle (CTBA) was performed and compared to the rig test result. The durability analysis using the low cycle fatigue property and the evaluated weld S-N curve of AHSS met the good agreement with the test result.

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A Study on the Scavenging Efficiency Evaluation for the RSSV Configuration of 2-Stroke Engine with Popet Valve Type Using Single-Cycle Method (Single-Cycle 기법을 이용한 포핏밸브형 2-행정기관의 RSSV 형상에 따른 소기효율 측정에 관한 연구)

  • 이진욱;강건용;정용일;이주헌;박정규
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.2
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    • pp.69-79
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    • 1997
  • This paper deals with the measurement and analysis on the scavenging performance of the oppet-valve type two-stroke engine with different shroud system. The scavenging flow characteristics is investigated by flow visualization under steady condition, in which a dye is introduced into single-cycle method using the difference of specific gravity between two working fluids is used to evaluate the scavenging efficiency and the trapping efficiency. The 90° shroud system was found to be the highest efficiency system through both flow visualization and single-cycle test, as well as the shroud system to generally be efficient for reducing a short-circuiting flow during scavenging process in a two-stoke engine.

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Design of Air Turbine and Air Bearing for Dental Handpiece

  • Hwang, Pyung;Park, Sang-Shin;Sohn, Jeong-L.;Kwon, Seong-In;Kim, Do-Hyung;Kim, Woo-Seok
    • Tribology and Lubricants
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    • v.23 no.5
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    • pp.240-247
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    • 2007
  • The design process of the dental handpiece is described. The parameters of the high speed air turbine are estimated. The effect of supply hole on the stiffuess and damping of the air bearing for handpiece is studied numerically. The Reynolds equation is solved by using the divergence formulation and the perturbation method. The test rig is built and the test procedure is developed for the turbine rotational speed measurement by using Fourier transform of noise generated by the turbine during steady operation.

The fuel flexibility of CFBC boiler (순환유동층보일러의 연료유연성 실증연구)

  • Bae, Dal-Hee;Shun, Do-Won
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.10a
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    • pp.145-148
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    • 2008
  • Fuel flexibility of CFBC boiler was examined. Combustion characteristics of low grade coal, coal sludge, coal RDF mixture and RDF were compared. The operation result of a commercial 130TPH CFBC co-generation boiler burning a low grade Chinese coal were analysed. Burning characteristics of coal/RDF mixture and coal and industrial sludge mixture were studied in a 0.1MWth scale CFBC test rig. Also RDF fuel were tested in a 8TPH CFBC test facility. Though fuel characteristics were different, the combustion modes were all very stable. The temperature were maintained in between $800-950^{\circ}C$.

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Fracture Characteristics of NiCr/ZrO2 Functionally Graded Material by Gas Burner Thermal Shock (가스버너 열충격에 의한 NiCr/ZrO2계 경사기능재의 열적 파괴특성)

  • Song, Jun-Hee
    • Journal of the Korean Ceramic Society
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    • v.43 no.4 s.287
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    • pp.247-252
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    • 2006
  • Joining Yittria Stabilized Zirconia (YSZ) to NiCr metal was fabricated using YSZ/NiCr Functionally Graded Materials (FGM) Interlayer by hot pressing process. Microscopic observations demonstrate that the composition and microstructure of YSZ/NiCr FGM distribute gradually in stepwise way, eliminating the macroscopic ceramic/metal interface such as that in traditional ceramic/metal joint. The thermal characteristics of this YSZ/FGM/NiCr joint were studied by thermal shock testing and therml barrier testing. Thermal shock test was conducted by gas burner rig. Acoustic Emission (AE) monitoring was performed to analyze the microfracture behavior during the thermal shock test. It could be confirmed that FGM was the excellent performance of thermal shock/barrier resistance at above $1000^{\circ}C$.

The Dynamic Performance Analysis of Bogie Stabilizer (준고속 열차 대차의 Stabilizer 주행성능 분석)

  • Kim, Nam-Po;Kim, Seog-Won
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.1550-1556
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    • 2009
  • The sophisticated technologies, ensuring both stability and curving performance, are required for the medium high speed train running on conventional railway line where tangent and curved section mixed together. We can hardly meet the both requirements conflicting each other with the conventional type of bogie. Effective solution is to apply stabilizing mechanism for the bogie design, which increase hunting stability or dynamically critical speed while maintaining curving performance. In this research the numerical analysis by means of multi-body dynamic simulation S/W, experiments by using roller test rig and main line running test have been comprehensively performed for the 200km/h Korean Tilting Train with newly developed stabilizer. The paper proposes the effectiveness of stabilizer and its usefulness based on the results of analyses.

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A Study on the Specific Equation of Bending Collapse for Extruded Aluminum Members (알루미늄 압출부재의 굽힘붕괴 특성식 산출에 관한 연구)

  • Kang, Shin-Yoo;Jang, Hye-Jeong
    • Journal of Industrial Technology
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    • v.20 no.B
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    • pp.131-138
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    • 2000
  • In this paper, we would like to develop the bending collapse specific equation of aluminum members which are usually used in light-weight vehicle or electromobiles. The result of the developed equation are compared with that of test and finite element methods as the moment-rotational angle curves. Three types of aluminum members are tested with the pure bending collapse test rig. PAM-CRASH and ABAQUS program are used for finite element analysis. As the result the developed bending collapse governing equation is accurate in estimating the yield moment and the maximum moment. Especially, in the case of the local buckling and the delayed buckling, the developed equation is better effective than F.E.M.

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Incipient Cavitation in a Bulb Turbine: Model Test and CFD Calculation

  • Necker, Jorg;Aschenbrenner, Thomas
    • International Journal of Fluid Machinery and Systems
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    • v.4 no.1
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    • pp.140-149
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    • 2011
  • For a certain operating point of a horizontal shaft bulb turbine (i.e. volume flow, net head, blade angle, guide vane angle) the efficiency for different pressure levels (i.e. different Thoma-coefficient ${\sigma}$) is calculated using a commercial Computational Fluid Dynamics (CFD-)-code including two-phase flow and a cavitation model. The results are compared with experimental results achieved at a closed loop test rig for model turbines. The comparison of the experimentally and numerically obtained efficiency and the visual impression of the cavitation show a good agreement. Especially the drop in efficiency is calculated with satisfying accuracy. This drop in efficiency in combination with the visual impression is of high practical importance since it contributes to determine the admissible cavitation in a bulb-turbine. It is seen that the incipient cavitation in Kaplan type turbines has no major importance in determing this admissible amount of cavitation.

Three-dimensional Analysis of Flow Characteristics for Intake Valve Design (흡기밸브 형상에 따른 3차원 유동특성 해석)

  • 김득상;이상진;조용석;엄인용
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.4
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    • pp.1-6
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    • 2003
  • Steady flow bench test is a practical, powerful and widely used in most engine manufacturers to give a design concept of a new engine. In order to use steady data as a performance index, it is necessary to build some database, which can correlate the port characteristics with engine data. However, it is very difficult to investigate all port shapes with experimental tools. The steady flow scheme is relatively simple and its results are bulk ones such as flow rate and momentum of flow. Therefore a CFD code can be easily applied to the port evaluation. In this study, the steady flow test was simulated through three-dimensional analysis on intake port design for comparing with experimental data and confirming the feasibility of applying analytic method . for this purpose, the effect of valve curvature on flow rate was estimated by a CFD code. Numerical results were compared with those of real steady flow tests. As a result, the results of 3-D analysis were almost consistent with experimental data.

Development of 3-axis Road Simulator (3축 로드 시뮬레이터 개발)

  • Choi, G.R.;Jeon, S.B.;Hwang, S.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.5 no.3
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    • pp.15-22
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    • 2008
  • The road simulators have become common tools within the automotive industry for evaluation of vehicle and vehicle system durability performance. These simulators need appropriate input signal generation algorithms to realize the actual driving conditions due to non-linear vehicle and test rig behaviour. Although somewhat unconventional from a control standpoint, the iteration approach has proven to be a very effective method for control of complex, multiple degree-of-freedom systems where the tracking parameter is known a priori. In this paper, the road profile replication algorithm is verified by applying Belgian road to the developed road simulator. The simulation and experimental results are included to evaluate the performance of this simulator. This road simulator provides considerable savings in cost, development time, and testing risk during developing automotive components.

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