• 제목/요약/키워드: restraint welding

검색결과 64건 처리시간 0.017초

고유변형도 기반 등가하중법에 의한 보강판의 가열 교정 해석 (Analysis of Correction of Welding Deformation of Stiffened Plate by Heating Using Equivalent Loading Method based on Inherent Strain)

  • 송하철;류현수;장창두
    • 대한조선학회논문집
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    • 제41권4호
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    • pp.85-91
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    • 2004
  • The objective of the present paper is to develop an analysis method for the correction of welding deformation of stiffened plate by line heating. In this paper, the equivalent loading method, based on the inherent strain theory, was used to analyze the heat-straightening of a stiffened plate. Equivalent loads were obtained by integrating the inherent strains which were determined from the highest temperature and the degree of restraint. Finally, the obtained equivalent loads were imposed, as applied loads, on the elastic analysis for the prediction of correction of welding deformation in stiffened plate. The proposed method is expected as a basic study in heat-straightening analysis of welding deformation in large scale block.

후판 용접부의 횡균열 발생 방지에 관한 연구(I) (A Study on Prevention of Weld Transverse Crack for Thick Plate(I))

  • 정호신;엄동석;이해우
    • 한국해양공학회지
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    • 제13권3호통권33호
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    • pp.49-56
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    • 1999
  • Welding is a reliable process and is mainly adopted for fabricating heavy structures. Recently, transverse cracks in the weld metal is serious problem, and they affect cost, efficiency, safety and joint reliability for various welded structures. In this view of point, this study investigated the potential factors for weld metal transverse crack. The main results obtained are as follows; 1) The content of diffusible hydrogen in the commercial flux cored are welding wire was remarkable change by manufacturer. 2) The diffusible hydrogen content was thd main factor for weld metal transverse cracks. 3) Weld metal was immune to transverse cracking under the condition of low diffusible hydrogen content of high restraint condition. 4) The factors for weld metal transverse crack would be the content of diffusible hydrogen and restraint of weld joint.

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연화부를 포함한 판재의 항복거동과 항복강도 (Yielding behavior and yield strength of plate structure containing softened region)

  • 배강열;김희진;이태열;엄동석
    • Journal of Welding and Joining
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    • 제8권3호
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    • pp.79-88
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    • 1990
  • Welded joint often contains soft or softened regions such as the HAZ of TMCP steel welded with high heat input. In this study, the equivalent yield strength of plate structure containing softened region was predicted by FEM analysis, and its incremental behavior was explained with the results of the analysis. The calculated results of yield strength indicated the following for the plate structures. 1) As the softened region starts to yield, shear stress begins to build up along the boundary between base metal and softened region. This results in multi-axial stress condition which gives restraint on the softened region. 2) Restraint effect has a significant influence on the distribution of the shear stress, the nominal stress, and the strain. 3) The yielding behavior of softened region becomes the same as that of base metal when both ratios of length to width and thickness to width of softened region are larger than 30 and 13 respectively.

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회주철 프레스 금형에 대한 경화육성 자동 MIG 용접시 균열 및 기공방지 기법의 개발 (The development of prevention technique for crack and porosity occured during hardening overlay auto MIG welding for press die of gray cast iron)

  • 유광선;황재련;김덕환;김병훈;황지선;조상명
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 추계학술발표대회 개요집
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    • pp.114-116
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    • 2005
  • There are some problems when weld gray cast iron which is used well in automobile industry with auto MIG welding. the problems are followed like this 1) Occurrence of porosity and hardening organization. 2) Occurrence of crack due to lower elongation of gray cast iron when restraint stress works on. 3) Occurrence of porosity and unstable bead shape due to unstable arc under low current MIG welding.. especially there is a restraint on chemical composition of weld metal because the weldment demands more than 570Hv hardness. so it is hard to use Fe-Ni wire to prevent cracks occured on weldment and new welding method is needed to resolve that problems. This study shows how to prevent porosity and cracks occurring when weld gray cast iron trimming die and shows a new welding method for press die of gray cast iron

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수치시뮬레이션에 의한 박판 용접 변형 예측에 관한 기초적 연구 (A Fundamental Study on Forecast of the Thin Plate Welding Deformation by Numerical Simulation)

  • 김종명;박창수;김영표;방한서
    • Journal of Welding and Joining
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    • 제21권1호
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    • pp.93-98
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    • 2003
  • For construction of steel structures, thin steel plates have been often used and welding is the main manufacturing process. However, welding processes cause some problems(welding residual stresses, welding deformations, etc.). In these problems, welding deformation is extremely harmful to the safety of structures especially. Therefore, in this study, a numerical analysis program based on large deformation plate theory has been developed to analyze and predict the welding deformation in thin plates. From the result of numerical analyse, we can find two parameters, thermal cycles and mechanical restraints affecting the welding deformation of structures. It is considered that large difference of thermal cycles and mechanical restraints in the width direction bring about welding deformation. Results of simulation have the same tendency of deformation distribution in width direction as experimental formulas.

필렛 및 맞대기 용접부의 간격 및 구속도에 따른 잔류응력 재분포 특성에 관한 연구 (Study on Residual Stress Redistribution by Changing of Distance and Restraint degree between Fillet and Butt weldment)

  • 진형국;이동주;신상범
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2009년 추계학술발표대회
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    • pp.94-94
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    • 2009
  • The purpose of this study is to identify the principal factor controlling transverse residual stress at the weldment for joining unit hull blocks. In order to do it, the comprehensive FE analyses were carried out to evaluate the effect of distance between fillet and butt weldments, in-plane and out-of-plane restraint degree on the amount and distribution of transverse residual stress in way of the weldments between unit hull blocks. In accordance with FEA results, principal factor controlling the amount of transverse residual stress at the weldments was identified as in-plane restraint degree of butt weldment for unit blocks. The effect of other variables on the transverse residual stress was very small relatively. Based on the results, it can be concluded that the proper distance between fillet weldment for stiffener and butt weldment for joining unit blocks should be determined in consideration of in-plane restraint intensity of butt weldments.

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반복 인장 하중을 받는 YP47 극후판 Butt 용접부의 잔류응력 재분포에 관한 연구 (A Study on Evaluation of Residual Stress Redistribution for FCA Butt Weldment of Ultra-Thick YP47 Steel Plate under Tensile Cyclic Load)

  • 강봉국;이동주;신상범
    • Journal of Welding and Joining
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    • 제34권4호
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    • pp.28-33
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    • 2016
  • The purpose of this study is to evaluate the redistribution of transverse residual stress in the multi-pass FCA butt weld of YP47 in the hatch coaming top plate of ultra large size containership under the tensile cyclic load. In order to do it, the configuration of modified H type specimen including restraint length was first designed to simulate the restraint condition of the butt weld in hatch coaming top plate. FE analysis procedure for evaluating the transverse residual stress was verified by comparing the calculated mean and surface residual stresses with the measured results in the test specimen. After that, the effect of the cyclic load on the redistribution of transverse residual stress was evaluated by comprehensive FEA. From the results, it was found that although the maximum transverse residual stress decreased with an increase in the applied maximum load, the effect of the cyclic load on the mean residual stress is small enough to be negligible. It is because the maximum stress of the ship corresponding to the probability of 10E-8 is less than 70% of yield stress of the weld.