• 제목/요약/키워드: resistance heating properties

검색결과 178건 처리시간 0.023초

SiC계 세라믹 발열체의 최적 설계에 관한 연구 (A Study on The Optimal Design of SiC Ceramic Heater)

  • 조현섭
    • 한국산학기술학회논문지
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    • 제10권7호
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    • pp.1631-1634
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    • 2009
  • SiC에 기초한 도전성 복합체의 최적 설계 요소와 세라믹 제조기법을 찾고 발열체 제작을 위한 기초기반 기술을 확보하였다. 제품 응용시 세라믹 발열체를 하나의 몸체로 제작하여 접촉 저항을 최대한 줄이면 sheath 발열체보다 1.1배 느린 초기 상승 온도 속도를 높일 수 있고, 보온력에서는 SiC계 세라믹 발열체가 sheath 발열체보다 약 2.7배 높기 때문에 제품의 사용 기간이 길어질수록 에너지 절감 효과를 얻을 수 있어, 경제성 면에서 대단히 유리하게 평가 된다.

전기방사법을 이용한 Li[Ni1/3Co1/3Mn1/3]O2 나노 섬유의 합성 및 전기화학적 특성 (Synthesis and Electrochemical Properties of Li[Ni1/3Co1/3Mn1/3]O2 Nanowire by the Electrospinning Method)

  • 강충수;손종태
    • 한국전기전자재료학회논문지
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    • 제24권10호
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    • pp.850-854
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    • 2011
  • Nano-fibers of the $Li[Ni_{1/3}Co_{1/3}Mn_{1/3}]O_2$ electrode were synthesized from a metal oxide precursor using the electrospun method. The XRD patterns of all prepared powders showed a hexagonal ${\alpha}$ - $NaFeO_2$ structure (space group: R-3 m, 166). Scanning electron microscopy showed that all the synthesized samples were comprised of nanofibers with a size of 100~800 nm. Among the samples tested, the calcined $Li[Ni_{1/3}Co_{1/3}Mn_{1/3}]O_2$ nanowires in oxygen heating atmosphere showed a high charge and discharge capacity of 239.22 and 172.81 $mAhg^{-1}$ at the $1^{st}$ cycle, respectively. In addition, the charge transfer resistance was also improved significantly compared to the other samples.

초음파 분무 열분해법을 이용한 고체전해질용 Lithium Lanthanum Titanium Oxide 제조 (The Synthesis of Lithium Lanthanum Titanium Oxide for Solid Electrolyte via Ultrasonic Spray Pyrolysis)

  • 노재석;양민호;이근재
    • 한국분말재료학회지
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    • 제29권6호
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    • pp.485-491
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    • 2022
  • Lithium lanthanum titanium oxide (LLTO) is a promising ceramic electrolyte because of its high ionic conductivity at room temperature, low electrical conductivity, and outstanding physical properties. Several routes for the synthesis of bulk LLTO are known, in particular, solid-state synthesis and sol-gel method. However, the extremely low ionic conductivity of LLTO at grain boundaries is one of the major problems for practical applications. To diminish the grain boundary effect, the structure of LLTO is tuned to nanoscale morphology with structures of different dimensionalities (0D spheres, and 1D tubes and wires); this strategy has great potential to enhance the ion conduction by intensifying Li diffusion and minimizing the grain boundary resistance. Therefore, in this work, 0D spherical LLTO is synthesized using ultrasonic spray pyrolysis (USP). The USP method primarily yields spherical particles from the droplets generated by ultrasonic waves passed through several heating zones. LLTO is synthesized using USP, and the effects of each precursor and their mechanisms as well as synthesis parameters are analyzed and discussed to optimize the synthesis. The phase structure of the obtained materials is analyzed using X-ray diffraction, and their morphology and particle size are analyzed using field-emission scanning electron microscopy.

접합 판형 열교환기(BPHE)의 내부 코팅에 따른 소재 특성 및 성능 평가에 관한 연구 (Study on the material properties and heating efficiency according to the internal surface coating of the brazed plate heat exchanger (BPHE))

  • 정항철;양현석;김현종;박종포
    • 한국결정성장학회지
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    • 제30권6호
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    • pp.237-243
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    • 2020
  • 본 연구에서는 STS-316 플레이트와 구리(Cu) 브레이징으로 구성된 접합 판형 열교환기(BPHE, Brazed Plate Heat Exchanger)의 내식성과 열효율 성능 향상을 위해 실란계 코팅을 적용하고자 하였다. 코팅 재료에 따른 부식 및 접촉각을 평가하여 선정된 코팅재료를 열교환기에 적용하였으나, 전열 성능 평가 결과 코팅하지 않은 열교환기에 비해 열효율이 떨어지는 결과가 나타났다. 이는 접합 판형 열교환기 내부의 유로에 코팅제의 고착화 및 표면의 잔여 코팅제가 열저항으로 작용하여 열전달을 방해는 것으로 분석되었다. 이는 내부에 미세한 유로가 존재하는 판형 열교환기의 구조적인 특성에 기인한 것으로, 판형 열교환기 제작 공정에서 사전에 유로 표면에 코팅 후 제작하는 것이 전열성능을 향상 시킬 수 있을 것으로 판단된다.

Processing and Mechanical Properties of Mullite Fiber / Fe Composite

  • Niibo, Yoshihide;Yuchi, Kazuhiro;Sameshima, Soichiro;Hirata, Yoshihiro
    • 한국결정성장학회:학술대회논문집
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    • 한국결정성장학회 2000년도 Proceedings of 2000 International Nano Crystals/Ceramics Forum and International Symposium on Intermaterials
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    • pp.195-214
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    • 2000
  • The high-speed steel (shorten as HSS) consists of Fe and several kinds of transition metal carbides. The cutting tools or wear-resistant materials made from HSS experience relatively high thermal shock because a coolant such as water or oil is flowed over the surface of heated HSS. The purpose of this research is to increase the hardness, strength, fracture toughness and thermal shock resistance of HSS. A possible strategy is to incorporate a hard ceramic material with high strength in HSS matrix. This paper describes the processing, microstructure and mechanical properties of the oriented unidirectional mullite fiber/HSS composite. The unidirectional mullite fibers of 10${\mu}{\textrm}{m}$ diameter were dispersed by the ultrasonic irradiation of 38 kHz in an ethylenglycol suspension containing HSS powder of 11${\mu}{\textrm}{m}$ median size. The dried green composites with 4-68 vol% fibers were hot-pressed for 2h at 100$0^{\circ}C$ in Ar atmosphere under a pressure of 39 MPa. The higher density was achieved in the composite with a lower content of fibers. The oriented unidirectional fibers were well dispersed in the HSS matrix. The average distance between the center of fibers in the cross section was close to the value calculated from the fiber fraction. No reaction occurred at the interfaces between HSS and mullite fibers in the composites. The composite with 13.6 vol% fibers showed 100 MPa of four point flexural strength at room temperature. The thermal expansion of composite with heating was influenced by the orientation of mullite fibers.

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Effects of Induction Heat Bending Process on Microstructure and Corrosion Properties of ASME SA312 Gr.TP304 Stainless Steel Pipes

  • Kim, Nam In;Kim, Young Sik;Kim, Kyung Soo;Chang, Hyun Young;Park, Heung Bae;Sung, Gi Ho
    • Corrosion Science and Technology
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    • 제14권3호
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    • pp.120-126
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    • 2015
  • The usage of bending products recently have increased since many industries such as automobile, aerospace, shipbuilding, and chemical plants need the application of pipings. Bending process is one of the inevitable steps to fabricate the facilities. Induction heat bending is composed of compressive bending process by local heating and cooling. This work focused on the effect of induction heat bending process on the properties of ASME SA312 Gr. TP304 stainless steel pipes. Tests were performed for base metal and bended area including extrados, intrados, crown up, and down parts. Microstructure was analyzed using an optical microscope and SEM. In order to determine intergranular corrosion resistance, Double Loop Electrochemical Potentiokinetic Reactivation (DL-EPR) test and ASTM A262 practice A and C tests were done. Every specimen revealed non-metallic inclusion free under the criteria of 1.5i of the standard and the induction heat bending process did not affect the non-metallic inclusion in the alloys. Also, all the bended specimens had finer grain size than ASTM grain size number 5 corresponding to the grain sizes of the base metal and thus the grain size of the pipe bended by induction heat bending process is acceptable. Hardness of transition start, bend, and transition end areas of ASME SA312 TP304 stainless steel was a little higher than that of base metal. Intergranular corrosion behavior was determined by ASTM A262 practice A and C and DL-EPR test, and respectively step structure, corrosion rate under 0.3 mm/y, and Degree of Sensitization (DOS) of 0.001~0.075% were obtained. That is, the induction heat bending process didn't affect the intergranular corrosion behavior of ASME SA312 TP304 stainless steel.

초고강도 콘크리트의 고온 변형 특성을 고려한 변형모델 상수 검토 (Examination of Strain Model Constants considering Strain Properties at High Temperature of Ultra-high-strength Concrete)

  • 황의철;김규용;최경철;윤민호;이보경
    • 한국구조물진단유지관리공학회 논문집
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    • 제20권6호
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    • pp.91-97
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    • 2016
  • 초고강도 콘크리트를 이용한 부재의 내화 성능을 검토하기 위해서는 실제부재 단위의 시험에 의한 평가가 요구되고 있다. 그러나 실제부재 실험을 하기 위해서는 재하 능력이 큰 시험 장비가 필요하기 때문에, 재료 모델을 이용한 해석적 연구를 통해 내화 성능을 평가하고 있다. 본 연구에서는 80, 130 및 180 MPa의 초고강도 콘크리트를 대상으로 고온 가열시의 변형 특성을 실험적으로 평가하고 초고강도 콘크리트에 대한 기존 변형 모델의 적용을 검토했다. 그 후, 최소 제곱법에 의해 실험 값과 기존의 변형 모델을 적용한 계산 값의 누적 오차가 가장 작은 상수 값을 도출하고 초고강도 콘크리트에 적용 할 수 있는 변형 모델을 제시했다.

플라이애시를 활용한 알칼리 활성화 내화성 마감재의 내부구조 분석 (Analysis of Internal Structure in Alkali-Activated Fire Protection Materials Using Fly ash)

  • 송훈;추용식;이종규
    • 한국건설순환자원학회논문집
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    • 제7권4호
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    • pp.104-112
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    • 2012
  • 플라이애시의 주요 성분은 $SiO_2$, $Al_2O_3$, $Fe_2O_3$로서 이들 세 성분이 전체의 80~90%를 차지한다. 최근 알칼리 자극제를 활용하여 플라이애시를 활성화하여 제조한 결합재에 대한 연구가 활발하게 진행되고 있다. 알칼리 활성화 반응에 의한 결합재는 시멘트 수화생성물인 C-S-H와 수산화칼슘을 형성하지 않으므로 $500^{\circ}C$이상에서도 현저한 강도저하 현상이 발생하지 않기 때문에 효율적인 내화성 마감재를 제조할 수 있다. 본 연구는 플라이애시를 활용하여 알칼리 활성화 결합재를 제조하고 고온에서의 내부구조 분석을 통하여 고온에서 안정한 재료임을 확인하고 내화성 마감재로의 적용에 대한 효용성을 확인할 수 있었다.

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초음파현미경을 이용한 오스테나이트 스테인레스강의 재료특성 평가 (Evaluation of Material Properties in Austenite Stainless Steel Sheet with Scanning Acoustic Microscopy)

  • 박태성;;박익근;김경석
    • 한국생산제조학회지
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    • 제21권2호
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    • pp.267-275
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    • 2012
  • Austenite stainless steel 304 has properties of high resistance to corrosion and temperature changes. Therefore, this material is widely used in various of industries. However, when the material is subjected to heating and cooling cycles the forming accuracy, for example, the right angle associated with a sharp bend such as corner is lost. This phenomenon is caused by the reversion of the deformation-induced martensite into austenite when the temperature in increased. This result in misfit of a structure or an assembly, and an increase in residual stress. Hence, it is important to understand this process. In this study, to evaluate the mechanical behavior of the deformation-induced martensite and reversed austenite, a scanning acoustic spectroscope including the capability of obtaining both phase and amplitude of the ultrasonic wave (i.e., the complex V(z) curve method) was used. Then, the velocities of the SAW propagating within the specimens made in different conditions were measured. The experimental differences of the SAW velocities obtained in this experiment were ranging from 2,750 m/s to 2,850 m/s, and the theoretical difference was 3.6% under the assumption that the SAW velocity was 2,800 m/s. The error became smaller as the martensite content was increased. Therefore, the SAW velocity may be a probe to estimate the marternsite content.

환형 무전극 형광램프의 전자계 시뮬레이션, 전기적 및 광학적 특성 (Electromagnetic Simulation of Ring-shaped Electrodeless fluorescent Lamps and its Electrical and Optical Characteristics)

  • 최용성;조주웅;이영환;김광수;박대희
    • 한국전기전자재료학회논문지
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    • 제17권5호
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    • pp.552-559
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    • 2004
  • In recent, there have been several developments in lamp technology that promise savings in electrical power consumption and improved quality of the lighting space. Above all, the advantage of ring-shaped electrodeless fluorescent lamp is the removal of internal electrodes and heating filaments that are a light-limiting factor of conventional fluorescent lamps. The ring-shaped electrodeless lamp is intended as a high efficiency replacement for the incandescent reflector lamp in many applications. Therefore, the life time of ring-shaped electrodeless fluorescent lamps is substantially higher than that of conventional fluorescent lamps and last up to 60,000 hours. In this paper, maxwell 3D finite element analysis program(Ansoft) was used to obtain electromagnetic properties associated with the coil and nearby structures. The electromagnetic emitting properties were presented by 3D simulation software operated at 250 KHz and some specific conditions. The optical characteristics were measured luminance and a temperature and an optical spectrum distribution for 10 min in a one minute interval at the same time. With a goal of finding alternative materials, we show measurement results of electrical characteristics of a ring-shaped electrodeless fluorescent lamp as a function of frequency and the number of coil turns using a highly permeable($\mu$$_{r}$(equation omitted) 2,000) Mn-Zn ferrite. These results are compared with those of conventional ring-shaped electrodeless fluorescent lamp. It is found that the resistance, inductance and impedance are increased while the quality factor decreases as frequency increases.s.