• 대한기계학회논문집A
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• 제30권7호
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• pp.826-832
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• 2006

For the improvement of safety and endurance in welded steel structure, it is needed to consider welding residual stress distribution and rolling directional characteristics of materials. In this study, it was investigated experimentally about characteristics of fatigue crack propagation according to welding residual stress and rolling in FCAW(flux cored arc welding) butt-jointed steel plates. SS400 steel plates of 3mm thickness were selected and tested for this study. When the angles between tensile loading direction and rolling direction in welded materials are increased from $0^{\circ}\;to\;90^{\circ}$, their fatigue crack propagation rates are increased. These results are same as predicted increments of fatigue crack propagation rate when stress ratio is increased from 0 to 0.5. When the angles of rolling direction and welding direction to tensile loading direction are $0^{\circ}\;and\;90^{\circ}$ respectively, fatigue crack propagation rate in welded material is lowest.

• 대한기계학회논문집A
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• 제34권9호
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• pp.1311-1316
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• 2010

본 연구에서는 316L 스테인리스강 테스트 시편으로 직선 슬롯(slot) 용접을 수행하고 X-선 회절법을 이용하여 용접 잔류응력을 측정하였다. 또한 3차원 유한요소해석을 통하여 슬롯용접을 모사하고 시편의 용접잔류응력 분포를 구하였다. 슬롯용접은 용접잔류응력 특성을 고찰하는데 있어 맞대기 용접에 비하여 고려할 변수가 적으며, 용접 시작부터 종료까지 용접잔류응력 분포 특성을 쉽게 파악할 수 있는 장점이 있다. 테스트 시편의 표면에서 용접잔류응력을 용접 시작부와 중간부분, 종료부의 세 위치에서 측정값과 해석값을 비교하였고 용접잔류응력 분포특성을 고찰하였다. 유한요소해석 결과로부터 시편 내부의 용접잔류응력 분포특성을 살펴보았다.

• 대한치과보철학회지
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• 제37권1호
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• pp.104-126
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• 1999

The purpose of this study was to compare and evaluate the stress distribution and displacement developed in the abutment teeth and residual ridge area by madibular unilateral distal extension removable partial denture with 2 different retainer designs. The retainers on right and left canine and right 2nd molar were Alters clasp in one model and telescopic crown in the other model. The stress distribution of abutment teeth and residual ridge area on two model were compared and analyzed with 3-dimensional finite element method. 150N and 400N forces were applied vertically, 30 degree and horizontally on the central fossa area of left 1st molar of the removable partial denture, and then stress distribution patterns were analyzed and compared. The results were as follows 1. As the magnitude and angulation of applied force were increased, the magnitude of stress on the right and central residual ridge area and the right canine of the telescopic type increased and comparing to those of the Alters clasp type. 2. As the magnitude and angulation of applied force were increased, the mesial direction of displacement on the right residual ridge area and the right tooth of the telescopic type increased and the distal direction of displacement on left residual ridge area and the left canine increased comparing to those of Akers clasp type. 3. As the vertical force was applied, the distal direction of the displacement of the right tooth were greater and that of the left canine was smaller and the upward displacement of the right canine was greater in telescopic partial denture than those of Akers clasp type. 4. As the 30 degree force was applied, the mesial direction of the displacement of the right tooth were greater and the distal direction of the displacement of the left canine was smaller and the upward displacement of the right canine was greater in telescopic partial denture than those of Akers clasp type. In the horizontal force the results were same in right area tooth but the distal direction of displacement was greater in left canine. 5. In both removable partial dentures, as the magnitude and degree of force were increased, the stress and displacement were increased. The compressive force was dominative than the ten sile force. 6. In both removable partial dentures, the magnitude of stress was greater on mucosal tissue area than that of the alveolar bone area on distal extension residual ridge area but the result was reversed on anterior residual ridge area. The displacement was always greater on mucosal tissue area than that of alveolar bone area.

• 대한기계학회논문집A
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• 제33권1호
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• pp.72-81
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• 2009

This paper provides simulational round robin test results for welding residual stress prediction of safety/relief nozzle. To quantify the welding variables and define the recommendation for prediction and determination of welding residual stress, 6 partners in 5 institutes participated in round robin test. It is concluded that compressive axial and hoop residual stress occurs in dissimilar metal weld and pre-existing residual stress distribution in dissimilar metal weld was affected by similar metal weld due to short length of safe end. Although the reason for the deviation among the results was not pursued further, the effect of several key elements of FE analyses on welding residual stress was investigated in this paper.

• 대한기계학회논문집A
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• 제30권9호
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• pp.1110-1115
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• 2006

Cold expansion of fastener holes has been successfully used for many years to impart beneficial compressive residual stresses. Beneficial compressive residual stress of fastener hole that has been cold expanded before is reduced by using of materials for a long time. As a result, fatigue life of material is reduced. So, compressive residual stresses of material have to regenerate by re-cold expansion method. In this paper, it was carried out a finite element analysis about variation of residual stress due to tensile stress and residual stress distribution that was regenerated by re-cold expansion method in the fastener hole. Here, a diversity tensile stress was used. Also, it was performed a finite element analysis according to cold expansion rate of re cold expansion in order to obtain a beneficial compressive residual stress.

• 한국정밀공학회지
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• 제16권11호
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• pp.68-73
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• 1999

In this paper, the residual stresses for the wide-band laser heat treatment using a polygon mirror have been analyzed. The results of FE analysis are compared with the experimental results. ANSYS Version 5.3, a commercial FE-code, is used for the FE stress analysis. The structural analysis was performed on after thermal analysis. The residual stress distribution across the hardened area was measured by the X-ray diffraction technique. The laser hardening conditions, 2kW laser power and 2mm/s travel speed, were used for the experiment and the FE analysis. Analysis results, which is maximum tensile residual stress is about 143MPa and maximum compressive residual stress is about -380MPa. Under same parameters with the analysis, experimental results indicate that MTRS is about 152MPa and MCRS is about -312MPa. The experimental results is about 6% higher than the FE analysis. As a result, residual stress data from the experiment close well with that of the FE analysis.

• 한국세라믹학회지
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• 제43권7호
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• pp.415-420
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• 2006

The residual stresses in the interface region of the Thermal Barrier Coating (TBC)/Thermally Grown Oxide (TGO)/Bond Coat (BC) were calculated on the TBC-coated superalloy samples using a Finite Element Method (FEM). It was found that the stress distribution of the interface boundary was dependent upon mainly the geometrical shape or its aspect ratio and the thickness of TGO layer, which was formed by growth and swelling behavior of oxide layer. Maximum compressive residual stress in the TBC/TGO interface is higher than that of the TGO/bond coat interface, and the tensile stress had nothing to do with change of an aspect ratio. The compressive residual stresses in the TBC/TGO and TGO/bond coat interface region increased gradually with the TGO growth.

• Tribology and Lubricants
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• 제18권3호
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• pp.187-193
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• 2002

The half-value breadth off-ray diffraction profile line is generally used for a factor in nondestructive hardness measuring method of steel. In this paper, the problem in using the half-value breadth for the hardness measuring method is evaluated in strain hardened steel. And new hardness measuring method using residual stress is proposed X-ray diffraction test after rolling contact fatigue test of ball bearing with inner race of various hardness are carried out to measure the distribution of residual stress and half-value breadth from surface. The result of this study shows that there is little correlation between half-value breadth and hardness in the higher strength region and in the region increasing the hardness by strain hardening. But the magnitude of residual stress on/under race after rolling contact fatigue test becomes clearly to be correlative with hardness. Thus, it is concluded that the hardness of strain hardened steel can be estimated by this relationship between residual stress and hardness.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2008년도 추계학술대회A
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• pp.94-97
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• 2008

In the welding process, weldments usually include repair weld during the manufacturing process. Repair welds is supposed to cause strong tensile residual stress. Moreover weldments, usually made by Alloy 82/182, is susceptible to PWSCC. Therefore, mitigation of welding residual stress in weldments is important for reliable operating. PWOL is one of the methods for mitigation and verified for over twenty years. In this paper, residual stress distribution of repaired weldments and the effect of PWOL on mitigation is examined for surge nozzle.

• 소성∙가공
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• 제12권4호
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• pp.302-307
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• 2003

Hot rolled strip is cooled by air and water in Run-Out-Table. In this process, phase transformation and shape deformation occurs due to temperature drop. Because of un-ideal cooling condition of ROT, irregular shape deformation and phase transformation arise in the strip. which affect the strip property and lead to the residual stress of strip. And these exert effects on the following processes, coiling process, coil cooling process, and re-coiling process. Through these processes, the residual stress becomes higher and severe. For the prediction of residual stress distribution and shape deformation of final product, Finite element(FE) based model was used. It consists of non-steady state heat transfer analysis, elasto-plastic analysis. thermodynamic analysis and phase transformation kinetics. Successive FEM simulation were applied from ROT process to coil cooling process. In each process simulation, previous process simulation results were used for the next process simulation. The simulation results were matched well with the experimental results.