• 제목/요약/키워드: residual stress distribution

검색결과 469건 처리시간 0.026초

고리 원전 밀림관 노즐의 동종용접과 예방용접 Overlay가 보수용접 잔류응력에 미치는 영향 (Effect of Similar Metal Weld & Preemptive Weld Overlay On Residual Stress of Repair Weldment In Surge Nozzle)

  • 오창영;송태광;심광보;김지수;김윤재;이경수
    • 한국전산구조공학회논문집
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    • 제22권6호
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    • pp.557-564
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    • 2009
  • 용접과정 중 발생되는 인장잔류응력은 원전 배관 이종용접부의 PWSCC가 발생되는 원인 중 하나라고 알려져 있다. 일반적으로 보수용접은 용접과정 중 흔히 일어나는 현상이다. 보수용접은 강한 인장잔류응력을 유도하기 때문에 이종용접부의 PWSCC를 유도하기 쉽다. 본 논문에서는 강한 인장잔류응력이 발생되는 보수용접부에 대해 보수용접 깊이에 따라 동종용접과 예방용접 overlay로 인하여 인장잔류응력의 크기가 변화하는 것을 정량적으로 확인하였다.

Ti 용접재의 기계적 특성 및 잔류응력의 분포에 관한 연구 (A Study on the Mechanical Properties and Residual Stress Distribution of Ti Welding Material)

  • 최병기;장경천;국중민;정장만;구남열
    • 한국안전학회지
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    • 제18권1호
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    • pp.1-7
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    • 2003
  • The objective of this paper was to investigate the welding characteristics according to the restraint condition. the pass number, and the shield gas quantity with titanium commonly using in power stations, aircrafts, ships, and so forth. The residual stress distribution was measured under restraint and nonrestraint welding conditions. The tensile strength and elongation of the 4 pass welded specimen were shown higher about 10% and 30% than those of the 7 pass welded specimen at the same welding conditions respectably. Also, the more shield gas quantity and the shorter natural cooling time, the higher tensile strength and the lower elongation.

Nondestructive Evaluation of the Characteristics of Degraded Materials Using Backward Radiated Ultrasound

  • Sung D. Kwon;Sung J. Song;Dong H. Bae;Lee, Young Z.
    • Journal of Mechanical Science and Technology
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    • 제16권9호
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    • pp.1084-1092
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    • 2002
  • The frequency dependency of Rayleigh surface wave is investigated indirectly by measuring the angular dependency of the backward radiation of the incident ultrasonic wave in two kinds of degraded specimens by scuffing or corrosion. Then, the frequency dependency is compared with the residual stress distribution or the corrosion-fatigue characteristics for the scuffed or corroded specimens, respectively. The width of the backward radiation profile increases with the increase of the variation in residual stress distribution for the scuffed specimens. In the corroded specimens, the profile width decreases with the increase of the effective aging layer thickness and is inversely proportional to the exponent, m, in the Paris' law that can predict the crack size increase due to fatigue. The result observed in this study demonstrates high potential of backward radiated ultrasound as a tool for nondestructive evaluation of subsurface gradient of material degradation generated by scuffing or corrosion.

연속압입시험법에 의한 발전용 배관 용접부의 잔류응력 평가 (A Study on the Evaluation of Welding Residual Stress of Pipeline in Power Plants by Indentation Methods)

  • 이상국;길두송
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 춘계 학술발표대회 개요집
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    • pp.212-214
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    • 2004
  • It is widely recognized that the residual stress of weldment affects steel construction and causes fracture initiation of welded structures. It is necessary to know since the power plants adopt a variety of welding processes distribution and magnitude of residual stresses. Therefore the purpose of present study is to investigate the validity of the indentation method to measure residual stresses of steel plates by residual stresses measured form the specimens of hot reheater pipes, cold reheater pipes and feed water lines used in power plants.

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기계적 하중에 의한 원전 용접부의 잔류응력 이완 특성 (Characteristics of Residual Stress Relaxation for a Nuclear Weldment by MSR Loads)

  • 이세환;김종성;진태은
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2003년도 춘계학술발표대회 개요집
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    • pp.266-268
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    • 2003
  • Residual stresses, which can be produced during the manufacturing process, play an important role in an industrial field. Residual stresses of structures by welding process are exerting negative effect on the fatigue behavior and safety of structure. Results from the elasto-plastic finite element analysis of the welds for a nuclear component, the residual stress distribution after welding. In this study, a finite element technique is developed to simulate the relaxation of the residual stresses due to the mechanical loads of welds.

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유한요소법을 이용한 CT 시편의 홀확장 잔류응력 및 응력확대계수 해석 (Analysis of the Residual Stress due to Cold Expansion and Stress Intensity Factor in CT Specimen Using Finite Element Method)

  • 장재순;양원호;김철;고명훈;조명래
    • 대한기계학회논문집A
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    • 제26권5호
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    • pp.890-895
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    • 2002
  • Cold expansion method is retarded of crack initiation due to the compressive residual stress developed on the hole surface. Previous research has just been study about residual stress distribution in the hole surrounding. But, The purpose of this study was to improve the understanding of the residual stress effect in hole surrounding as crack growth from another hole. In this paper, it is shown that residual stress is redistributed due to the application of cold expansion process for CT specimen using finite element method. It is further shown that tensile stress increases in proportion to cold expansion ratio in the vicinity of crack. It is thought that stress intensity factor increases with cold expansion ratio.

유한요소법을 이용한 필렛용접 이음부의 잔류응력분포 (Residual Stress Distribution on the Fillet Weldment used by Finite Element Method)

  • 김현성;우상익;정경섭
    • 한국강구조학회 논문집
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    • 제12권2호통권45호
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    • pp.197-207
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    • 2000
  • 본 연구는 유한요소법을 이용해서 시간이력 열전도해석과 열탄성해석을 통해 필렛용접 이음부에서의 잔류응력분포를 측정하였다. 필렛용접은 1패스 용접이며, 경계조건으로는 표면유속조건과 온도에 의존하는 재료의 특성치를 고려하여 잔류응력을 평가하였다. 여기서, 용접입열양을 변수로 하였다. 그리고, 열탄성해석에 의해 잔류응력 평가할 때 중요한 문제로 언급되고 있는 cut-off 온도 설정에 대해 조사하였다. 또한, 시험체에서 구멍뚫기 방법에 의해 잔류응력분포를 측정하여 유한요소법에 의한 잔류응력분포와 비교하였다. 그 결과, 용접부에서는 재료의 항복강도 수준에 해당하는 인장잔류응력이 측정되었으며, 유한요소해석에 의한 수치해석 결과는 구멍뚫기 방법에 의한 측정치 및 다른 연구자의 측정치와 비교적 일치하는 것으로 나타났다. 그리고, Cut-off 온도는 재료의 항복강도가 나타나는 온도로 설정하는 것이 효과적임을 알 수 있었다.

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유한요소법을 이용한 곡관의 자긴가공 해석 (Autofrettage Analysis of Pipe Bend using Finite Element Method)

  • 박찬중;고승기;나의균;백태현
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.637-642
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    • 2008
  • Autofrettage analysis of a bend in the fuel injcetion pipe has been performed to investigate the distribution of residual stresses due to pipe bending and autofrettage processes. The pipe bending was simulated by metal forming analysis using finite element method, and residual stress distribution after bending was found. Autofrettage following the pipe bending was performed by applying the hydrostatic internal pressures of 603 MPa, 535 MPa, 500 MPa on the pipe bend, corresponding to theoretical 26 %, 14 %, 9 % overstrain levels, respectively. Residual stress distributions due to bending and autofrettage were evaluated.

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알루미늄합금(合金)의 저항용접(抵抗熔接)에 따른 열응력(熱應力) 및 잔류응력(殘留應力)의 해석(解析) (On the Thermal Stress and Residual Stress Distributions in a Aluminum Alloy Plate due to Resistance Spot Welding)

  • 김재근;김효철
    • 대한조선학회지
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    • 제9권2호
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    • pp.21-32
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    • 1972
  • The problems of thermal stress and residual stress in resistance spot welding are studied from two standpoint namely, effect of temperature distributions and effect of the radius of free boundary. The radius of the region where the temperature distributions are occured is taken as a function of time after welding and as a finite size, 6 times of heated zone. The region of the radial stress distribution is treated as a function of time under Saint-Venant's principle and 6 or 12 times of originally heated zone. Thermal stresses and strains are obtained by analytic solution under constant mechanical properties and by the finite difference method for varing properties under temperature variation. From the computed results following conclusions are derived (1) For the engineering purpose, the region of temperature distribution and stress distribution can be treated as a finite region, $R=r_o=6r_e$ (2) If the maximum temperature of the aluminum alloy plate is less than $500^{\circ}F$, thermal stresses and strains can be obtained with constant mechanical properties. (3) The residual stresses and strains will be remained in welds and its vicinity.

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직접유지장치 설계 변화에 따른 하악 후방연장 국소의치 지지조직의 광탄성 응력분석 (PHOTOELASTIC STRESS ANALYSIS ON THE SUPPORTING TISSUE OF MANDIBULAR DISTAL EXTENSION REMOVABLE PARTIAL DENTURE WITH VARIOUS DESIGN OF DIRECT RETAINERS)

  • 이창호;김광남;장익태
    • 대한치과보철학회지
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    • 제30권2호
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    • pp.203-224
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    • 1992
  • The purpose of this study was to evaluate the stress distribution developed in supporting structures by distal extension removable partial denture with 4-types of direct retainer. The direct retainers examined were Akers clasp, RPI clasp, RPA clasp and RPL clasp in bilateral & unilateral free end case. 3-dimensional photoelastic stress analysis was used to record the isochromatic fringe patterns and to calculate the compressive stress at measuring points. The results were as follows. 1. In bilateral free end case, RPI clasp exhibited the similar stress distribution on distal and mesial alveolar crest but Akers clasp exhibited higher stress concentration on distal alveolar crest than mesial alveolar crest. 2. In bilateral free end case, RPA clasp and RPL clasp exhibited the similar stress distribution on distal and mesial alveolar crest and RPL clasp exhibited higher stress concentration on buccal alveolar crest than lingual alveolar crest. 3. Akers clasp produced high stress concentration on residual alveolar ridge distally, but RPI clasp, RPA clasp and RPL clasp produced even stress distribution on residual alveolar ridge. 4. Removable partial denture in unilateral free end case exerted higher stress on abutment tooth root apex than bilateral distal extension removable partial denture.

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