• 한국정밀공학회지
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• 제9권3호
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• pp.110-116
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• 1992

Electromgnetic joining of aluminum alloy tubes to high toughness polyurethane rubber cores is studied in order to estimate the joining strength and to analyze the effect of the process variables. The equation which can estimate the joining strength is proposed under considering the elastic recovery of the polyurethane core and the radial shrinkage of the core by pulling it axially. The obtained results are as follows : 1) The joining strength is mainly dependent on the magnitude of residual elastic strain of the polyurethane core. 2) The radial shrinkage (residual strain reduction) of the core during the axial pulling causes the joining strength to decrease severely. The equation for the reduced axial strength is proposed and it is found that the estimated values agree well with experimental results. 3) The magnitude of radial shrinkage could be reduced for the smaller value of ratio l/r. 4) The joining strength in metal/polymer joining increases as the friction coefficient increases. But its effect of friction coefficient is insignificant in comparison with the case of metal/metal joining.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 추계학술대회논문집A
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• pp.137-142
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• 2001

In structural applications, brittle materials such as soda-lime glasses and ceramics are often subjected to multiaxial stress. Brittle materials with crack or damaged by foreign object impacts are abruptly fractured from cracks, because of their properities of very high strength and low fracture toughness. But in most cases, the residual strength has been derived from tests under uniaxial stress such as a 4-point bend test. The strengths under multiaxial stresses might be different from the strength. In comparable tests, the residual strength under biaxial stress state by the ball-on-ring test was greater than that under the uniaxial one by the 4-point bend test. In the case that crack having 90deg. to loading direction, the ratio of biaxial to uniaxial flexure strength was 1.12. At a different crack angle to loading direction when it was evaluated by the 4-point bend test, the residual strength was different and the ratio of 45deg. to 90deg. was 1.16.

• 한국세라믹학회지
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• 제33권1호
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• pp.83-91
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• 1996

Monolithic AlN and AlN-W composites were fabricated by pressure-less sintering at 190$0^{\circ}C$ under nitrogen atmosphere and the influences of tungsten phase on the microstructure and mechanical properties were investi-gated. In the fabrication of sintered specimen no additive was used. And monolithic AlN showed substantial grain growth and low relative density. AlN-W composites were fully densified and grain growths of matrix were inhibited. The densification behavior of composites were inferred to be achieved through the liquid phase sintering process such as particle-rearrangement and solutino-reprecipitation. Also the oxid phases which is expected to form liquid phases duringsintering process were detected by XRD analysis. As the tungsten volume content increases fracture strength was decreased and fracture toughness was increased. It was suppo-sed that the strength decrease of composites with tungsten content was due to existence of interface phases. The subcritical crack growth behavior was observed from the stress-strain curve of composites. The effect of the secondary phase and interface phases on toughness in crease were studied through observation of crack propagation path and the influence of residual stress on crack propagation was investigated by X-ray residual stress measurement. In the result of residual stress measurement the compressive stress of matrix in composi-test was increased with tungsten volume content and the compressive stress distribution of matrix must have contributed to the inhibition of crack propagation.

• 한국해양공학회:학술대회논문집
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• 한국해양공학회 2003년도 추계학술대회 논문집
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• pp.93-96
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• 2003

Laser beam welding process is a relatively new process in comparison with arc welding process, but it is expected to apply widely because of the many advantages, and research and development of that process is being progressed actively for the practical use. the application of this welding process has been restricted due to the high initial investment and the need of precise processing against the material, but cost reduction and thick plate welding in high speed have become practial by recent technological development, and this welding process to not only small parts in automobile, machinery and physicochemical field, but also a large structure and pipe line are being applied. In order to utilize this welding process appropriately to a steel structure, the properties of welding residual stresses and fracture toughness in welded joints are to be investigated for relibilty. On this study, after performing the finite element analysis, thermal and residual stress properties have been examined to the general structural steel (HT50) by laser beam welding. Besides, the property of fracture toughness has been investigated by the Charpy impact test and 3-points bending CTOD test carried out in the range of temperature between $-60^{\circ}C$ and $20^{\circ}C$. From the research results it is revealed that the maximum residual stress appears in the center of plate thickness and the fracture toughness is influenced by strength mis-match.

• 대한기계학회논문집A
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• 제26권5호
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• pp.932-938
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• 2002

In structural applications, brittle materials such as soda-lime glasses and ceramics are usually subjected to multiaxial stress state. Brittle materials with cracks or damage by foreign object impacts are apt to fracture abruptly from cracks, because of their properities of very high strength and low fracture toughness. But in most cases, the residual strength of structural members with damage has been tested under uniaxial stress condition such as the 4-point bend test. Depending upon the crack pattern developed, the strength under multiaxial stress state might be different from the one under uniaxial. A comparative study was carried out to investigate the influence of stress state on the residual strength evaluation. In comparable tests, the residual strength under biaxial stress state by the ball-on-ring test was greater than that under the uniaxial one by the 4-point bend test, when a small size indendation crack was introduced. In the case that crack having an angle of 90deg. to the applied stress direction, the ratio of biaxial to uniaxial flexure strength was about 1.12. The residual strength was different from crack angles to loading direction when it was evaluated by the 4-point bend test. The ratio of residual strength of 45deg. crack to 90deg. one was about 1.20. In the case of specimen cracked by a spherical impact, it was shown that an overall decrease in flexure strength with increasing impact velocity, and the critical impact velocity for formation of a radial and/or cone crack was about 30m/s. In those cases that relatively large cracks were developed as compared with the case of indented cracks, the ratio of residual strength under biaxial stress state to one uniaxial became small.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1996년도 춘계학술대회 논문집
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• pp.709-713
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• 1996

The ceramic has such high qualities as light weight, abrasion resistance, heat resistance compared with metal, but since it is breakable, it can't be used as structural material and it is desirable to joining metal which is full of toughness, but, according as the ceramic/metal joint is executed at high temperature, the joint residual stress develops near the joint sides in the process of cooling the high temperature down to the suitable temperature due to difference of the thermal expansion coefficient between ceramic and metal, and the joint residualstress lowers the fracture strength. In this study, to ensure security and improvement of bending strength, 1 studies on see distribution shape of residual stress according to high thermal cycle, and the influnence of theraml cycle and distribution shape of residual stess on joint-strength.

• 한국압력기기공학회 논문집
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• 제11권1호
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• pp.69-73
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• 2015

The study investigated effects of residual stresses and Charpy impact energy on brittle fractures of the butt weld between the valve and the piping, and of the valve body in nuclear power plants via a linear elastic fracture mechanics approach in the ASME B&PV Code, Sec.XI and finite element analysis. Weld residual stress in a butt weld between close check valve and piping, and residual stress in the valve due to casting process were assumed to be proportional to yield strength of base metal. Operating stresses in the butt weld and the valve body were calculated using approximate engineering formulae and finite element analysis, respectively. Applied stress intensity factors were calculated by assuming postulated cracks with specific sizes and then by substituting the residual stresses and the operating stresses into engineering formulae presented in the ASME B&PV Code, Sec.III. Plane strain fracture toughness was derived by using a correlation between Charpy V-notch impact energy and fracture toughness. Structural integrity of the weld and the body against brittle fracture was assessed by using the applied stress intensity factors, plane strain fracture toughness and the linear elastic fracture mechanics approach. As a result, it was identified that the structural integrity was maintained with decreasing the residual stress levels and increasing the Charpy V-notch impact energy.

• 세라미스트
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• 제9권6호
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• pp.49-55
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• 2006

Intra-type alumina-based nanocomposites, in which second-phase nanoparticles are embedded within alumina grains, use dislocation activities to enhance strength and fracture toughness. The dislocations are generated around the nanoparticles by residual stresses during cooling process. In this paper, first, we explain strengthening and toughening mechanisms of alumina-based nanocomposites based on dislocation activities. Second, we propose a soaking method to construct the intra-type nanostructure and fabricate alumina/nickel and alumina/silver nanocomposites. The nanocomposites are then annealed in order to enhance the fracture toughness of the materials. Finally, we discuss the relation between the strength, fracture toughness, and critical frontal process zone size of the materials.

• 한국해양공학회지
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• 제21권3호
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• pp.71-76
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• 2007

Recently, many industries have been employing the application of laser beam welding, due to the resulting high welding quality, such as smaller width of melting and heat affective zone, smaller welding deformation, and fine grains of weldment, compared to arc welding. However, in order to appropriately utilize this welding process with steel structure, the characteristics of welding residual stresses and fracture toughness in welded joints are to be investigated for reliability. Therefore, in this study, the mechanical properties of weldments by arc and laser welding are investigated using FEM to confirm the weldability of laser welding to the general structural steel (HT50). The Charpy impact test and 3-points bending CTOD test are carried out in the range of temperatures between $-60^{\circ}C\;and\;20^{\circ}C$, in order to understand the effect on the fracture toughness of weldments. From the research results, it has been found that the maximum residual stress appears at the center of plate thickness, and that the fracture toughness is influenced by strength mis-match.

• Structural Engineering and Mechanics
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• 제82권1호
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• pp.93-105
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• 2022

The brittleness of concrete can be overcome by fiber reinforcement that controls the crack mechanisms of concrete. Corrosion-related durability issues can be prevented by synthetic fibers (SFs), while macro synthetic fibers have proven to be particularly effective to provide ductility and toughness after cracks. This experimental study has been performed to investigate the comparative flexural and mechanical behavior of four different macro-synthetic fiber-reinforced concretes (SFRCs). Two polyamide fibers (SF1 and SF2) with different aspect ratios and two different polypropylene fiber types (SF3 and SF4) were used in production of SFRCs. Four different SFRCs and reference concrete were compared for their influences on the toughness, compressive strength, elastic modulus, flexural strength, residual strength and splitting tensile strength. The outcomes of the study reveal that the flowability of reference mixture decreases after addition of SFs and the air voids of all SFRC mixtures increased with the addition of macro-synthetic fibers except SFRC2 mixture whose air content is the same as the reference mixture. The results also revealed that with the inclusion of SFs, 11.34% reduction in the cube compressive strength was noted for SFRC4 based on that of reference specimens and both reference concrete and SFRC exhibited nearly similar cylindrical compressive strength. Results illustrated that SFRC1 and SFRC4 mixtures consistently provide the highest and lowest flexural toughness values of 36.4 joule and 27.7 joule respectively. The toughness values of SFRC3 and SFRC4 are very near to each other.