• 한국생산제조학회지
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• 제21권6호
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• pp.938-945
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• 2012

This research proposes FEM analysis for Tandem welding process used in wind tower and predicts optimal welding process to improve the stability of welded structures. Three dimensional elasto-plastic analyses are employed to evaluate thermo-mechanical behavior of residual stress and deformation during Tandem welding for different distance between two touches. To confirm the thermal distribution, Goldak's ellipse heat source model and the real size wind tower pipe model are utilized. Four different analyses are being performed, where in each case the distance between two electrode torches is being changed and residual stress and welding deformation are predicted. Depending on base material state, each case is divided into: Liquid (100mm), Austenite+Liquid (200mm), Austenite+Cementite (400mm), Pearlite+Cementite (800mm).

• 한국해양공학회지
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• 제18권2호
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• pp.52-57
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• 2004

Preflex beam is a method of construction designed to hold the pre-compressive stresses over the concrete pier by the preflexion load. During the fabrication of the girder, welding causes residual stresses. The welding residual stresses must be relieved in order to generate the accurate compressive pre-stresses. In this study, to determine the thermal distribution characteristics on the girder by welding, both three-dimensional finite element analysis and two-dimensional finite element analysis, in a quasi-steady state, is carried out. After comparing each result between the three-dimensional analysis and the two-dimensional analysis, finite element analysis is carried out against the actual girder, and the welding thermal distribution characteristic over the preflex beam is analyzed. It is possible to provide the input data for the analysis of the welding residual stresses.

• 한국안전학회지
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• 제8권4호
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• pp.194-200
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• 1993

Al합금 7075에 대해서 공작물 이송속도, 연삭깊이 및 유제 공급방법이 잔류응력에 미치는 영향을 실험적으로 행하였다. 가공 변질층에 형성된 잔류응력을 측정하기 위해 X선 회절법을 사용하였다. 개발된 노즐 공급방법 (Guide noazle)은 인장 잔류응력 및 연삭저항, 표면조도 부분에서 기존 노즐보다 좋은 효과를 가져 왔다. 연삭깊이 및 공작물 이송속도를 감속시키고 아울러 스파크 아웃을 행하면 잔류응력 및 표면 조도를 감소시킬 수 있다.

• 소성∙가공
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• 제13권6호
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• pp.509-514
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• 2004

An analysis using FEM simulation was conducted to predict residual stresses and birefringence in simple compressed cylindrical glass as a preliminary part of the optimum design determination of optical lenses. The FEM simulation with the Maxwell viscoelastic constitutive model was used to predict thermal induced residual stresses and birefringence during the compression test considering stress relaxation. Also the linear photoelastic theory was introduced to calculate birefringence from the residual stress state. The error of simulation results between experimental results in the birefringence value at the center of glass specimen is $4.2\%$, and the error in the maximum radius of deformed glass specimen is $1.2\%$. The simulation results were in good agreement with deformation and birefringence distribution in the existing experimental result.

• Journal of Mechanical Science and Technology
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• 제19권7호
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• pp.1460-1468
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• 2005

Two possible shape memory processes, austenite to detwinned martensite transformation and twinned martensite to detwinned martensite transformation of a shape memory alloy have been modeled and examined. Eshelby's equivalent inclusion method with Mori-Tanaka's mean field theory is used for modeling of the shape memory processes of TiNi shape memory alloy reinforced aluminum matrix composite. The shape memory amount of shape memory alloy, plastic strain and residual stress in the matrix are computed and compared for the two processes. It is shown that the shape memory amount shows differences in a small prestrain region, but the plastic strain and the residual stress in the matrix show differences in the whole prestrain region. The shape memory process with initially martensitic state of the shape memory alloy would be favorable to the increase in the yield stress of the composite owing to the large compressive residual stress and plastic strain in the matrix.

• 한국표면공학회지
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• 제37권4호
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• pp.226-233
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• 2004

The residual stresses on the surfaces of low carbon 12Cr steels used as a nuclear steam turbine blade material have been studied by controlling the flame hardening surface treatments. The temperature cycles on the surfaces of 12Cr steel were controlled precisely as a function of both the surface temperature and cooling rate. The final residual stress state generated by flame hardening was dominated by two opposite competitive contributions; one is tensile stress due to phase transformation and the other is compressive stress due to thermal contraction on cooling. The optimum processing temperatures required for the desirable residual stress and hardness were in the range of $850^{\circ}C$ to $960^{\circ}C$ on the basis of the specification of GE power engineering. It was also observed that the high residual tensile stress generated by flame hardening induced the cracks on the surfaces, especially across the prior austenite grain boundaries, and the material failure virtually, which might limit practical use of the surface engineered parts by flame hardening.

• Journal of Welding and Joining
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• 제27권6호
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• pp.31-35
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• 2009

When conducting CTOD test, especially in thick welded steel plate, fatigue pre-cracking occasionally failed to satisfy the requirements of standards thus making the test result invalid. Internally accumulated residual stress of test piece has been thought as one of the main reasons. The propagation of fatigue crack, started from the tip of machined notch, which might have propagated irregularly due to residual stress field. To overcome this kind of difficulty three methods to modify the residual stress are suggested in standard i.e. local compression, reverse bending and stepwise high-R ratio method. In this paper not only multi pass welding but also local pre-compressing process of thick steel plate has been simulated using finite element method for clarifying variation of internal welding residual stress. The simulated results show that welding residual stress is compressive in the middle section of the model and it is predominantly increased after machining the specimen. Comparing as-welded state all component of the welding residual stress changing to compressive in the tip of machine notch whereas residual stress of the outer area remain as tensile condition relatively. Analysis results also show that this irregular residual stress distribution is improved to be more uniformly by applying local compression.

• Fisheries and Aquatic Sciences
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• 제21권1호
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• pp.2.1-2.8
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• 2018

This study evaluated hemato-histological changes of black porgy in recirculating aquaculture systems (RAS) with three different ozone doses (no ozone, 20 g, and $40g\;ozone/kg\;feed\;day^{-1}$). During the 44-day study, black porgy did not show significant behavior changes or mortalities in both the ozonated systems displaying average total residual oxidants concentrations of 0.12 and 0.25 mg/L. There were no differences in growth and blood parameters among the systems. However, histological alterations on gills and livers were observed in both the treatment systems. In the higher ozone dose, signs of cellular damage were more apparent. Although the ozone doses did not manifest a serious adverse effect on growth and hematological observations in this short-term study, an ozone dose should not exceed $20g\;ozone/kg\;feed\;day^{-1}$ for black porgy based on the histological result. In order to use ozone in a seawater RAS, further studies will be needed to evaluate long-term effects of total residual oxidants.

• 펄프종이기술
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• 제37권5호통권113호
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• pp.50-55
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• 2005

In previous report, we investigated the impact of hexeneuronic acid and some residual extractiveson lignin determination. These non-lignin components severely interfered lignin content determination which also affect on the oxygen delignification comparison between aspen and pine unbleached kraft pulps. Very different pattern was observed whether based on uncorrected conventional kappa number or based on corrected kappa number in oxygen delignification comparison. Lower kappa number aspen pulps showed poor response to oxygen delignification when kappa number was used as lignin determination method but better response with using the acid lignin method. Phenolic hydroxyl group in kraft pulps were also compared based on uncorrected or corrected kappa numberfor lignin content. Based on uncorrected kappa number, lower kappa number oxygen-delignified pulps had lower phenolic hydroxyl group. However, lower kappa number oxygen-delignified pulps showed much higher phenolic hydroxyl group based on the corrected lignin content. For accurate comparison for residual lignin properties from different pulps, lignin determination should be corrected from non-lignin components contribution to lignin.

• Nuclear Engineering and Technology
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• 제55권4호
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• pp.1507-1517
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• 2023

Centrifugal pumps are a crucial part of nuclear power plants, and their dependable and safe operation is crucial to the security of the entire facility. Cavitation will cause the centrifugal pump to violently vibration with the large number of vacuoles generated, which not only affect the hydraulic performance of the centrifugal pump but also cause structural damage to the impeller, seriously affecting the operational safety of nuclear power plants. A closed cavitation test bench of a centrifugal pump is constructed, and a method for precisely identifying the cavitation state is proposed based on Complementary Ensemble Empirical Mode Decomposition (CEEMD) and Deep Residual Shrinkage Network (DRSN). First, we compared the cavitation sensitivity of pressure fluctuation, vibration, and liquid-borne noise and decomposed the liquid-borne noise by CEEMD to capture cavitation characteristics. The decomposition results are sent into a 12-layer deep residual shrinkage network (DRSN) for cavitation identification training. The results demonstrate that the liquid-borne noise signal is the most cavitation-sensitive signal, and the accuracy of CEEMD-DRSN to identify cavitation at different stages of centrifugal pumps arrives at 94.61%