• 제목/요약/키워드: residual pressure

검색결과 769건 처리시간 0.03초

깊이가 깊은 제품의 사출성형에서 보압조건에 따른 캐비티 내압의 분석 (Analysis of Cavity Pressure for Packing Conditions in Injection Molding of a Deep Depth Product)

  • 김동우;강민아;김혁;류민영
    • 폴리머
    • /
    • 제36권6호
    • /
    • pp.685-692
    • /
    • 2012
  • 사출성형공정은 충전, 보압, 냉각, 이형 및 취출 순서로 이루어진다. 이러한 공정 중 보압단계에서 캐비티 내에 가장 큰 압력이 주어진다. 따라서 캐비티 내압은 보압전환 시점과 보압의 크기에 가장 크게 영향을 받는다. 캐비티의 큰 내압은 금형에 큰 응력을 집중시켜 금형을 손상시킬 우려가 있으므로 캐비티 내압을 관찰하고 조절하는 것은 매우 중요하다. 본 연구에서는 이론해석과 실험을 통하여 보압전환 시점과 보압의 크기에 따라 캐비티 내압을 분석하였다. 보압전환 시점이 늦어짐에 따라서 내압이 증가하였다. 또한 보압전환이 늦어지면서 충전시간이 길게 되어 전체적으로 압력을 받는 시간이 길어져 보압 이후 냉각이 끝난 후에도 잔여압력이 존재하였다. 캐비티 내의 압력은 보압크기가 커질수록 비례적으로 증가하는 경향을 보였다. 역시 보압의 크기가 클수록 냉각 후 잔여압력이 증가하였다. 결과적으로 보압전환 시점이 늦고 보압크기가 크면 캐비티 내에 높은 압력이 형성되고 냉각이 끝난 후에도 잔여압력이 존재함을 알 수 있었다. 실험과 해석을 비교해 보았을 때 전체적인 경향은 매우 유사하였으나 해석에서는 잔여압력을 예측하지 못하였다. 캐비티 내압 조절을 위해서는 보압조건의 설정이 중요하며 CAE 해석을 통하여 최적 조건 설정이 가능함을 알 수 있었다.

수압시험 및 운전조건이 가압기 안전노즐의 용접잔류응력에 미치는 영향 평가 (Effects of the Hydrostatic Test and the Operating Condition on Weld Residual Stress at a Safety Nozzle of the Pressurizer)

  • 이경수;이성호;김완재
    • 한국압력기기공학회 논문집
    • /
    • 제8권1호
    • /
    • pp.19-24
    • /
    • 2012
  • This paper presents the results of finite element analysis for the effects of hydrostatic test and operating condition on the weld residual stress at dissimilar metal weld of a pressurizer safety nozzle in a nuclear power plant. For the study, the weld residual stress at ambient condition was analyzed using ABAQUS in the first place. After the weld residual stress analysis, the hydrostatic test condition and operating condition was applied to the same model one after another. The weld residual stress was observed to change due to the successive hydrostatic test and operating condition. The axial residual stresses on inner surface of the dissimilar metal weld and HAZ region were decreased by hydrostatic test and operating condition, which gives beneficial effect on preventing primary water stress corrosion cracking.

스파크 점화 기관에서 밸브오버랩이 잔류가스율 변화에 미치는 영향 (Effect of Operating Conditions on the Residual Gas Fraction in an SI Engine)

  • 장진영;박용국;배충식;김우태
    • 한국자동차공학회논문집
    • /
    • 제10권6호
    • /
    • pp.11-18
    • /
    • 2002
  • Residual gas fraction in an engine cylinder affects engine performance, efficiency and emission characteristics. With high residual gas fractions, a flame speed and maximum combustion temperature are decreased and these are deeply related with combustion stability especially at idle and NOx emission at relatively high engine load. In this work, the residual gas fraction was calculated by an engine simulation code, which was validated by the experimental data (cylinder pressure and emissions) obtained from 4-cyliner spark ignition engine. A comparison between experimental and computational calculation results was made. The residual gas is generated mostly at low engine speed by the larger pressure difference between the intake and exhaust port. As the valve overlap duration was increased, the amount of residual gas in the cylinder, the amount of HC emission in the exhaust gas and the variation of power output increased.

공진주 시험을 이용한 국내 비점성토 지반의 동적변형특성 (Dynamic Deformation Characteristics of Cohesionless Soils Using Resonant Column Tsets)

  • 김동수;추연옥
    • 한국지진공학회:학술대회논문집
    • /
    • 한국지진공학회 2001년도 추계 학술발표회 논문집 Proceedings of EESK Conference-Fall 2001
    • /
    • pp.98-106
    • /
    • 2001
  • The deformation characteristics of cohesionless soils in Korea were investigated using resonant column tests. Total 60 samples, which were sampled from sedimentary and residual soils and reconstituted using controlled particle-size distributions, were prepared. The confining pressure applied in the tests ranges from 20 kPa to 500 kPa. The test results ware categorized into 3 groups including clean sands, silt and silty sand, and residual soils. Based on test results, the small-strain shear modulus(G$_{max}$) and damping ratio(D$_{min}$) were determined and the effects of confinement on G$_{max}$ and D$_{max}$ were characterized. The empirical correlations predicting G$_{max}$ were suggested for 3 group soils. Nonlinear deformational characteristics of clean sands are significantly affected by confining pressure and the ranges and mean curves for G and D are suggested considering the range of confining Pressure. The silt and silty sand and residual soils were weakly affected by confining pressure, so the representative ranges and curves, independent of confining pressure, were proposed.d.posed.d.

  • PDF

CFRP 복합재압력용기의 충격후 잔류강도저하특성 평가 (Evaluation of the Residual Strength of CFRP Composite Pressure Vessel After Low Velocity Impact)

  • 박재범;김동륜;황태경
    • 한국추진공학회:학술대회논문집
    • /
    • 한국추진공학회 2009년도 제33회 추계학술대회논문집
    • /
    • pp.439-442
    • /
    • 2009
  • 본 논문에서는 CFRP 복합재 압력용기의 저속충격후 잔류강도 저하량의 정량적인 연구 결과에 대해 논한다. 낙하식 충격시험을 이용하여 복합재 압력용기에 다양한 충격에너지별 충격하중을 가한 후, 압력용기를 원환시험편으로 가공하여, 각 시험편의 원주방향 파열압력이 측정되었다. 또한, 유한요소모델을 구축하여 충격에너지별 변형거동과 응력분포에 대해서도 고찰하였다. 본 연구결과 저속 충격후 CFRP 복합재 압력용기의 잔류강도 저하량을 정량적으로 평가할 수 있는 실험기법이 개발되었다.

  • PDF

반응 스퍼터링법으로 제조한 $Y_2O_3$ 박막의 잔류응력과 성장 방향성 (Residual Stress and Growth Orientation in $Y_2O_3$ Thin Films Deposited by Reactive Sputtering)

  • 최한메;최시경
    • 한국세라믹학회지
    • /
    • 제32권8호
    • /
    • pp.950-956
    • /
    • 1995
  • Y2O3 thin films were deposited by reactive sputtering of Y target in Ar and O2 gas mixture. Residual stress was measrued by sin2$\psi$ method of x-ray diffraction (XRD) and growth orientation was examined by measuring the relative intensity of (400) plane and (222) plane of Y2O3 films. In the case that Y2O3 films were deposited at 40$0^{\circ}C$ and at low working pressure below 0.05 torr the film had large compressive stress and (111) plane orientation. At working pressure of about 0.10 torr the film had small compressive stress and (100) orientation. Above working pressure of 0.20 torr, the films had nearly zero stress and random orientation. In the case that the (111) oriented film deposited at low working pressure below 0.05 torr, as substrate temperature decreased, (111) orientation increased. In the case the film, with (100) orientation, deposited at working pressure of about 0.10 torr, (100) orientation increased with decresing substrate temperature. These relationship of residual stress and growth orientation can be explained by the relationship of surface energy and strain energy.

  • PDF

잔류 과잉공극수압이 지진 하중을 받는 사면의 안정에 미치는 영향 (Effect of the Residual Excess Pore Water Pressure on the Slope Stability Subjected to Earthquake Motion)

  • 이준대;권영철;배우석
    • 한국안전학회지
    • /
    • 제21권2호
    • /
    • pp.107-113
    • /
    • 2006
  • Earthquake motion is one of the most significant influence factors on the slope stability. In this paper, an effective stress analysis with the elasto-plastic model was carried out to investigate the behavior of the slope stability subjected to the successive two strong earthquake motions, fore and main shock. The major influence of fore shock to the slope stability was considered as the existence of the residual excess pore water pressure. The paper presents the influence of the existence of the fore shock to slope stability using the numerical analyses. In conclusion, the excess pore pressure by the fore shock was not dissipated during the 7hrs of consolidation. By this residual excess pore water pressure, the factor of safety at the sliding face showed the minimum values, and the deformations of slope was large when compared with the case that considered the main shock only. Furthermore, the minimum of the factor of safety came out after the end of the earthquake motion.

Influence of pressure-dependency of the yield criterion and temperature on residual stresses and strains in a thin disk

  • Alexandrov, S.;Jeng, Y.R.;Lyamina, E.
    • Structural Engineering and Mechanics
    • /
    • 제44권3호
    • /
    • pp.289-303
    • /
    • 2012
  • Existing plane stress solutions for thin plates and disks have shown several qualitative features which are difficult to handle with the use of commercial numerical codes (non-existence of solutions, singular solutions, rapid growth of the plastic zone with a loading parameter). In order to understand the effect of temperature and pressure-dependency of the yield criterion on some of such features as well as on the distribution of residual stresses and strains, a semi-analytic solution for a thin hollow disk fixed to a rigid container and subject to thermal loading and subsequent unloading is derived. The material model is elastic-perfectly/plastic. The Drucker-Prager pressure-dependent yield criterion and the equation of incompressibity for plastic strains are adopted. The distribution of residual stresses and strains is illustrated for a wide range of the parameter which controls pressure-dependency of the yield criterion.

Two-Facing-Targets (TFT) 스퍼터링장치를 이용하여 증착한 AlN박막의 잔류응력 측정 (Measurement of Residual Stress of AlN Thin Films Deposited by Two-Facing-Targets (TFT) Sputtering System)

  • 한창석;권용준
    • 한국재료학회지
    • /
    • 제31권12호
    • /
    • pp.697-703
    • /
    • 2021
  • Aluminum nitride having a dense hexagonal structure is used as a high-temperature material because of its excellent heat resistance and high mechanical strength; its excellent piezoelectric properties are also attracting attention. The structure and residual stress of AlN thin films formed on glass substrate using TFT sputtering system are examined by XRD. The deposition conditions are nitrogen gas pressures of 1 × 10-2, 6 × 10-3, and 3 × 10-3, substrate temperature of 523 K, and sputtering time of 120 min. The structure of the AlN thin film is columnar, having a c-axis, i.e., a <00·1> orientation, which is the normal direction of the glass substrate. An X-ray stress measurement method for crystalline thin films with orientation properties such as columnar structure is proposed and applied to the residual stress measurement of AlN thin films with orientation <00·1>. Strength of diffraction lines other than 00·2 diffraction is very weak. As a result of stress measurement using AlN powder sample as a comparative standard sample, tensile residual stress is obtained when the nitrogen gas pressure is low, but the gas pressure increases as the residual stress is shifts toward compression. At low gas pressure, the unit cell expands due to the incorporation of excess nitrogen atoms.

21/4Cr-1Mo강 압력용기 Nozzle 용접이음부의 재열균열에 관한 연구 (A Study on the Reheat Crack around Welded Joint of Pressusre Vessel with 21/4Cr-1Mo Steel)

  • 방한서;김종명
    • Journal of Welding and Joining
    • /
    • 제18권2호
    • /
    • pp.227-227
    • /
    • 2000
  • Pressure vessels usually consist of main body and pipes which are connected with the main body. And as joining method of such main body and pipes, welding is carried out. After welding, welding residual stresses inevitably occur around welded joints. As residual stresses act harmfully on fatigue strength, corrosion and buckling strength of structure, PWHT is carried out for the purpose of removing the residual stress. But, during PWHT process, 2 ¼Cr-1Mo steels are frequently apt to generate reheat crack. For this reason, it is strongly needed to analyze and examine the mechanical behavior of welded joints before and after PWHT process. So, in this study, welded nozzle parts of pressure vessel where reheat cracks frequently occur are selected for examining the mechanism of crack-occurrence. (Received December 2, 1999)