• Title/Summary/Keyword: residual prediction

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Analysis of Springback of Sheet Metal(I): Analytical Model Based on the Residual Differential Strain (박판재의 스프링백 해석(I)-잔류 변형율에 근거한 해석모델)

  • Lee, Jae-Ho;Kim, Dong-Woo;Sohn, Sung-Man;Lee, Mun-Yong;Moon, Young-Hoon
    • Transactions of Materials Processing
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    • v.16 no.7
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    • pp.509-515
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    • 2007
  • As the springback of sheet metal during unloading may cause deviation from a desired shape, accurate prediction of springback is essential for the design of sheet stamping operations. When considering the case of a sheet metal being bent to radius $\rho$ that is such that the maximum stress induced exceed the elastic limit of the material, plastic strain in the outer surface will occur and the material will take a permanent set: but since, on removing the bending moment, the recovery of the material is not uniform across the thickness, springback will occur and the radius $\rho$ will not be maintained. Furthermore, when a tensile load being applied to each end of specimen, the tensile stress due to bending is increased and the compressive stress is decreased or cancelled and eventually the whole specimen may be in varying degree of tension. On the removal of the applied load the specimen loses its elastic strain by contracting around the contour of the block, the radius $\rho$ will be determined by the residual differential strain. Therefore in this study the springback is analytically estimated by the residual differential strains between upper and lower surfaces of greatest radius after elastic recovery, and a springback model based on the bending moment is also analytically derived for comparison purpose.

Three Dimensional Thermal-Elastic Plastic Analysis of GMAW Considering the Melting of Weld Bead (비드의 용용상태를 고려한 가스메탈 아크용접의 3차원 열탄소성 변형 해석)

  • Jang-Hyun Lee;Jong-Gye Shin;Ji-Hoon Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.39 no.1
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    • pp.49-60
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    • 2002
  • Welding is essential in ship production since welding is very popular method for joining two or more metals. However, welding causes residual stress and distortion and these give a bad influence to the structure strength and assembly of ship blocks. Therefore, prediction and treatment of residual stress and distortion is a key to accuracy control in shipyard. In this paper, a computational procedure, based on thermal-elastic-plastic 3-dimensional FEA, has been suggested to simulate butt and fillet welding process. In the simulation process, temperature distribution at each time step is obtained by heat transfer analysis and then thermal deformation analysis is done with obtained temperature distributions to find the residual stress and distortion. In heat transfer analysis, enthalpy method is used to realize phase change at melting temperature. Also element birth and death method is used to simulate adding of weld metal in both heat transfer analysis and thermal elastic plastic analysis. The proposed procedure is verified by related researches and the results show good agreement with those of related researches.

Prediction of the Total Effective Moment (ME) Using Stroke Range in Lightweight Piezoelectric Composite Actuator(LIPCA) (경량압전 복합재료 작동기의 작동범위를 이용한 총유효 모멘트 (ME)의 예측)

  • Yoon Kwang-Joon;Kim Cheol-Woong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.2 s.245
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    • pp.120-127
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    • 2006
  • The fatigue behavior of LIPCA was so sensitive to the manufacturing condition, the environmental factors and the change of the test apparatus. Therefore, we could be considering not only the relationship between the stroke range $({\Delta}h)$ and actuating frequency but also the relationship between the stroke range $({\Delta}h)$ and the total effective moment $(M^E)$. Thus, this study proposed the calculation method of the applying $M^E$ when the $({\Delta}h)$ of LIPCA was increased from 1.mm to 20mm. To estimate the relationship between the total effective moment $(M^E)$ and the Bernoulli-Euler bending moment (M) was reviewed. And the residual stress distribution of LIPCA and THUNDER using the CLT was evaluated. In conclusions, converting the $({\Delta}h)$ of LIPCA to the radius of curvature (p) and calculating the $(M^E)$, it was found that the p by the $M^E$ changed similarly as the $({\Delta}h)$. It was found that the $M^E$ was 2.2 times as the M. While CFRP and PZT of LIPCA, which had the superior compressive characteristic, had the compressive residual stress, GFRP was subject to the tensile residual stress. Since this reversed configuration between the compressive residuals stress and the tensile one was made, the requirement of the stroke range $({\Delta}h)$ increase was satisfied.

Evaluation of Fire-induced Damage for Shield Tunnel Linings Subjected to High Temperatures (고온에 노출된 쉴드터널 라이닝의 손상평가)

  • Lee, Chang Soo;Kim, Yong Hyok;Kim, Young Ook
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.16 no.4
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    • pp.1-8
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    • 2012
  • The aim of this study is to evaluate fire-induced damage for shield tunnel linings. Full-scale fire test was conducted to evaluate fire-induced damage. Residual compressive strength was measured on the core samples of shield tunnel lining subjected to high temperatures. Heating temperature was predicted by XRD and TG analysis. As a result, Strength degradation of concrete with temperatures can be evaluated by residual compressive strength of core samples. In addition, residual compressive strength can be estimated by previous studies if heating temperature is exactly predicted. It is possible that heating temperature is predicted by XRD and TG analysis at $450^{\circ}C$. For more accurate prediction of heating temperature it should be performed both instrumental analysis and analytical methods with temperatures ranging from $400{\sim}600^{\circ}C$.

A Study on the Residual Expansibility of Electric Arc Furnace Slag Aggregate (전기로슬래그 골재의 잔류팽창성에 대한 고찰)

  • Yoo, Jung-Hoon;Choi, Jae-Jin
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.1
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    • pp.128-135
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    • 2006
  • Steel slag (divided into electric arc furnace slag and convener slag) is being produced by millions of tons per every year in many industrial countries. About 6.5 million tonnes of steel slag is produced yearly as an industrial by-product in Korea. Generally natural aggregate is relatively stable and does not enter into complex chemical reactions with water. Unfortunately, however. steel slag aggregate contains a small amount of free lime. The hydration of free lime makes steel slag aggregate unstable and liable to expand. In this paper, firstly, several aging methods are used in order to decrease the volume expansion of electric arc furnace slag, that is stabilization. The volume expansion of electric arc furnace slag is formulated from the experiment. From the formula, the residual expansibility is predicted with immersion expansion. Compressive strength of concrete with electric arc furnace slag has relation with the residual expansibility in slag aggregate.

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Design of Wideband Speech Coder Using the MLT Residual Signal (MLT 여기신호를 이용한 광대역 음성 부호화기 설계)

  • Oh Yeon-Seon;Shin Jae-Hyun;Lee In-Sung
    • The Journal of the Acoustical Society of Korea
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    • v.24 no.5
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    • pp.248-254
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    • 2005
  • In this Paper, the structure of a split bandwidth wideband speech coder and its highband coder for tone qualify elevation are Proposed. The lowband and highband by the split bandwidth method are encoded independently applying the G.729E and MLT (Modulated Lapped Transform) residual model. In the highband structure which is encoded by low bit rate of 4kbps, the MLT residual signals are distinguished to voice and unvoice signal . The voice signals are applied to MLT peak picking method by lowband pitch period. Because transformed MLT residual signals are represented by periodic signal that have periodic peak. The unvoice signals are applied to MLT which linear prediction spectral response is added and do vector quantization. Performance for proposed 15.8kbps wideband speech coder was verified through subjective listening test.

Most Reliable Time in Predicting Residual Kyphosis and Stability: Pediatric Spinal Tuberculosis

  • Moon, Myung-Sang;Kim, Sang-Jae;Kim, Min-Su;Kim, Dong-Suk
    • Asian Spine Journal
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    • v.12 no.6
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    • pp.1069-1077
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    • 2018
  • Study Design: A case study. Purpose: To assess the chronological changes of the disease-related kyphosis after chemotherapy alone, secondly to clarify the role of growth cartilage in the healed lesion on kyphosis change, and to define the accurate prediction time in assessing residual kyphosis. Overview of Literature: None of the previous papers up to now dealt with the residual kyphosis, stability and remodeling processes of the affected segments. Methods: One hundred and one spinal tuberculosis children with various stages of disease processes, age 2 to 15 years, were the subject materials, between 1971 to 2010. They were treated with two different chemotherapy formula: before 1975, 18 months of triple chemotherapy (isoniazid [INH], para-aminosalicylic acid, streptomycin); and since 1976, 12 months triple chemotherapy (INH, rifampicin, ethambutol, or pyrazinamide). The first assessment at post-chemotherapy one year and at the final discharge time from the follow-up (36 months at minimum and 20 years at maximum) were analyzed by utilizing the images effect of the remaining growth plate cartilage on chronological changes of kyphosis after initiation of chemotherapy. Results: Complete disc destruction at the initial examination were observed in two (5.0%) out of 40 cervical spine, eight (26.7%) out of 30 dorsal spine, and six (19.4%) out of 31 lumbosacral spine. In all those cases residual kyphosis developed inevitably. In the remainders the discs were partially preserved or remained intact. Among 101 children kyphosis was maintained without change in 20 (19.8%), while kyphosis decreased in 14 children (13.7%), and increased in 67 children (66.3%) with non-recoverably damaged growth plate, respectively. Conclusions: It could tentatively be possible to predict the deformity progress or non-progress and spontaneous correction at the time of initial treatment, but it predictive accuracy was low. Therefore, assessment of the trend of kyphotic change is recommended at the end of chemotherapy. In children with progressive curve change, the deformity assessment should be continued till the maturity.

Prediction Models to Control Pro-chlorination in Water Treatment Plant (정수장 후염소 공정제어를 위한 예측모델 개발)

  • Shin, Gang-Wook;Lee, Kyung-Hyuk
    • Journal of Korean Society of Water and Wastewater
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    • v.22 no.2
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    • pp.213-218
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    • 2008
  • Prediction models for post-chlorination require complicated information of reaction time, chlorine dosage considering flow rate as well as environmental conditions such as turbidity, temperature and pH. In order to operate post-chlorination process effectively, the correlations between inlet and outlet of clear well were investigated to develop prediction models of chlorine dosages in post-chlorination process. Correlations of environmental conditions including turbidity and chlorine dosage were investigated to predict residual chlorine at the outlet of clear well. A linear regression model and autoregressive model were developed to apply for the post-chlorination which take place time delay due to detention in clear well tank. The results from autoregressive model show the correlationship of 0.915~0.995. Consequently, the autoregressive model developed in this study would be applicable for real time control for post chlorination process. As a result, the autoregressive model for post chlorination which take place time delay and have multi parameters to control system would contribute to water treatment automation system by applying the process control algorithm.

Predicting the Soluble Solids of Apples by Near Infrared Spectroscopy (II) - PLS and ANN Models - (근적외선을 이용한 사과의 당도예측 (II) - 부분최소제곱 및 인공신경회로망 모델 -)

  • ;W. R. Hruschka;J. A. Abbott;;B. S. Park
    • Journal of Biosystems Engineering
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    • v.23 no.6
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    • pp.571-582
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    • 1998
  • The PLS(Partial Least Square) and ANN(Artificial Neural Network) were introduced to develop the soluble solids content prediction model of apples which is followed by making a subsequent selection of photosensor. For the optimal PLS model, number of factors needed for spectrum analysis were increased until the convergence of prediction residual error sum of squares. Analysis has shown that even part of the overall wavelength with no pretreatment may turn out better performing. The best PLS model was found in the 800 to 1,100nm wavelength region without pretreatment of second derivation, having $R^2$=0.9236, bias= -0.0198bx, SEP=0.2527bx for unknown samples. On the other hand, for the ANN model the second derivation led to higher performance. On partial range of 800 to 1,100nm wavelengh region, prediction model with second derivation for unknown samples reached $R^2$=0.9177, SEP=0.2903bx in contrast to $R^2$=0.7507, SEP =0.4622bx without pretreatment.

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A Prediction Model for Functional Recovery After Stroke (뇌졸중 환자의 기능회복에 대한 예측모델)

  • Won, Jong-Im;Lee, Mi-Young
    • Physical Therapy Korea
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    • v.17 no.3
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    • pp.59-67
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    • 2010
  • Mortality rates from stroke have been declining. Because of this, more people are living with residual disability. Rehabilitation plays an important role in functional recovery of stroke survivors. In stroke rehabilitation, early prediction of the obtainable level of functional recovery is desirable to deliver efficient care, set realistic goals, and provide appropriate discharge planning. The purpose of this study was to identify predictors of functional outcome after stroke using inpatient rehabilitation as measured by Functional Independence Measure (FIM) total scores. Correlation and stepwise multiple regression analyses were performed on data collected retrospectively from two-hundred thirty-five patients. More than moderate correlation was found between FIM total scores at the time of hospital admission and FIM total scores at the time of discharge from the hospital. Significant predictors of FIM at the time of discharge were FIM total scores at the time of hospital admission, age, and onset-admission interval. The equation was as follows: expected discharge FIM total score = $76.12+.62{\times}$(admission FIM total score)-$.38{\times}(age)-.15{\times}$(onset-admission interval). These findings suggest that FIM total scores at the time of hospital admission, age, and onset-admission interval are important determinants of functional outcome.