• Title/Summary/Keyword: residual deformations

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Application of Tensioning Method to Deformation Control of Thin Plate Fillet Weld (박판 필릿용접시 변형제어를 위한 장력법 적용)

  • Lee, Joo-Sung;Park, Jae-Woo
    • Journal of Ocean Engineering and Technology
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    • v.22 no.1
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    • pp.64-69
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    • 2008
  • As it has been well appreciated from the viewpoint of efficiency, The weld-induced deformation control is one of the most important issues in marine structure production. In the case of thin plate block, weld-induced deformation is more serious than in the case of relatively thick plate block. The heat affect zone of thin plates is wider than that of thick plates with the same heat input. Among weld-induced deformations, the buckling deformation by the shrinkage and residual stress in the weld line direction is one of the most serious deformation types. This paper is concerned with controlling buckling deformations for the thin plate fillet welds, by using the tensioning method. A numerical analysis was carried out to illustrate several dominant buckling modes due to compressive residual stress in the fillet weldsof thin plates. Then, weld tests were carried out for 20 specimens with varying plate thickness, and with different magnitudes and directions for the tension load. The results graphically represented to shaw the effect of the tensioning method in reducing the weld-induced deformation. From the present findings, it was seen that the tensioning method is a useful way to control weld-induced deformations in the fillet welds of thin plates.

Application of Neural Network to the Estimation of Curvature Deformation of Steel Plates in Line Heating (인공신경망을 적용한 선상가열시 강판의 곡률변형 추정)

  • Jeon, Byung-Jae;Kim, Hyun-Jun;Yang, Park-Dal-Chi
    • Journal of Ocean Engineering and Technology
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    • v.20 no.4 s.71
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    • pp.24-30
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    • 2006
  • Different methods exist for the estimation of thermaldeformation of plates in the line heating process. These are based on the assumption of residual strains in the heat-affected zone, known as the method of inherent strains, or simulated relations between heating conditions and residual deformations. The purpose of this paper is to develop a simulator of thermal deformation in the line heating, using the artificial neural network. Curvature deformations for the plate-forming are investigated, which can be used as a prime deformation parameter in the process. The curvature of plates are calculated using the approximation of plate surface by NURBS. Line heating experiments for 11 specimens of different thickness and heating conditions were performed. Two neural networks predicting the maximum temperature and curvature deformations at the heating line are studied. It was concluded that the thermal deformations predicted by the neural network can be used in a line heating simulator, which is considered an attractive and practical alternative to the existing methods.

Time-Dependent Deformation Characteristics of Geosynthetic-Reinforced Soil Using Plane Strain Compression Tests (평면변형압축시험을 이용한 보강토의 시간 의존적 변형 특성 연구)

  • Yoo Chung-Sik;Kim Sun-Bin;Lee Bong-Won
    • Journal of the Korean Geotechnical Society
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    • v.21 no.10
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    • pp.85-97
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    • 2005
  • Despite a number of advantages of reinforced earth walls over conventional concrete retaining walls, there exist concerns over long-term residual deformation when subjected to repeated and/or cyclic loads, especially when used as part of permanent structures. In view of these concerns, in this paper time-dependent deformation characteristics of geosynthetic reinforced soil under sustained and/or repeated loads were investigated using a series of plane strain compression tests on geogrid reinforced weathered granite soil specimens. The results indicate that sustained or repeated loads can yield appreciable magnitudes of residual deformations, and that the residual deformations are influenced not only by the loading characteristics but by the mechanical properties of geogrid. It is also found that the preloading technique can be effectively used in controlling residual deformations of reinforced soils subjected to sustained and/or repeated loads.

Prediction Model for Relaxation of Welding Residual Stress under Fatigue Loads (피로하중하 용접잔류응력 이완 추정모델)

  • 한승호;신병천
    • Journal of Welding and Joining
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    • v.20 no.3
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    • pp.84-90
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    • 2002
  • The strength and the life of welded components are affected extensively by the residual stresses distributed around their weldments not only under static loads, but also fatigue loads. The residual stress can be superimposed with externally applied loads, so that unexpected deformations and failures of members will be occurred. These residual stresses are not kept constant, but relaxed or redistributed during in service. Under static loads the relaxation takes place when the external stress superimposed with the residual stress exceeds locally the yield stress of material used. It is shown that under fatigue loads the residual stress is considerably relieved by the first or flew cycle loading, and then gradually relaxed with increasing loading cycles. In this study the phenomenon and mechanism of the stress relaxation by mechanical means were investigated and a model to predict quantitatively the residual stress relaxation for the case of static and fatigue loading condition was proposed.

Use of SMA bars to enhance the seismic performance of SMA braced RC frames

  • Meshaly, Mohamed E.;Youssef, Maged A.;Abou Elfath, Hamdy M.
    • Earthquakes and Structures
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    • v.6 no.3
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    • pp.267-280
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    • 2014
  • Shape Memory Alloy (SMA) braces can be used to reduce seismic residual deformations observed in steel braced Reinforced Concrete (RC) frames. To further enhance the seismic performance of these frames, the use of SMA bars to reinforce their beams is investigated in this paper. Three-story and nine-story SMA-braced RC frames are designed utilizing regular steel reinforcing bars. Their seismic performance is examined using twenty seismic ground motions. The frames are then re-designed using SMA reinforcing bars. Different design alternatives representing different locations for the SMA reinforcing bars are considered. The optimum locations for the SMA bars are identified after analysing the design alternatives. The seismic performance of these frames has indicated better deformability when SMA bars are used in the beams.

Reduction of the residual stresses during the additive manufacturing of a thermo-viscoelastic growing cylinder under non-uniform volumetric heating by electric induction

  • Fekry, Montaser
    • Structural Engineering and Mechanics
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    • v.82 no.2
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    • pp.259-270
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    • 2022
  • The paper investigates the residual stresses arising in a thermoviscoelastic cylinder as a result of layer-by-layer deposition of material on its lateral surface. Internal stresses are caused by incompatible deformations that accumulate in the assembly as a result of joining parts with different temperatures. For the analysis of internal stresses, an analytical solution to the axisymmetric quasi-static problem of thermoelasticity for a growing cylinder is constructed. It is shown that the distribution of residual stresses depends on the scenario of the surfacing process. In this case, the supply of additional heat to the growing body can significantly reduce the unevenness of temperature fields and reduce the intensity of residual stresses. The most effective is uneven heating, which can be realized, by the action of an alternating current with a tunable excitation frequency. The temperature and residual stresses fields on the growing surface is analyzed numerically for Titanium and Copper materials.

Reduced-Scale Model Tests on the Effect of Preloading on Residual Deformation of Reinforced Earth Structures (선행하중이 보강토 구조물의 잔류변형에 미치는 영향에 관한 축소모형실험)

  • Yoo, Chung-Sik;Kim, Sun-Bin
    • Journal of the Korean Geotechnical Society
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    • v.24 no.6
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    • pp.101-116
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    • 2008
  • The use of reinforced earth walls id permanent structures is getting its popularity. Despite a number of advantages of reinforced earth walls over conventional concrete retaining walls, there exists concerns over long-term residual deformations when subjected to repeated and/or cyclic loads, during their service period. In this investigation, the effects of pre-loading in reducing long term residual deformation of reinforced soil structures under sustained and/or repeated loading environment are investigated using a series of reduced-scale model tests. A model pier and a back-to-back (BTB) reinforced soil structures were constructed and tested under various loading and backfilling conditions. The results indicate that the pre-loading technique can be an effective means of controlling residual deformations of reinforced soils under various loading conditions.

Effect of Melting Pool on the Residual Stress of Welded Structures in Finite Element Analysis

  • Lee, Jang-Hyun;Hwang, Se-Yun;Yang, Yong-Sik
    • Journal of Ship and Ocean Technology
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    • v.11 no.3
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    • pp.14-23
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    • 2007
  • Welding processes cause undesirable problems, such as residual stresses and deformations due to the thermal loads imposed by local heating, melting, and cooling processes. This paper presents a computational modeling technique to simulate the Gas Metal Arc Welding (GMAW) process, emphasizing the effect of the melting bead on the residual stress distribution. Both a three-bar analogy and a three-dimensional thermo-mechanical finite element analysis are carried out in order to explain the effect. Element (de)activation, enthalpy, and adjustment of the reference temperature of thermal strain are considered with respect to the effect of the weld filler metal added to the base metal during a thermo-elastic-plastic analysis. Stress distributions obtained by the present study are compared with measured values and available data from other studies. The effect of the melting bead on the residual stress distribution is discussed and demonstrated.

A study on the effect of residual stress on welding deformations in thin plate structures (판구조물의 용접 변형에 미치는 잔류응력의 영향에 관한 연구)

  • 서승일
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.217-219
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    • 2004
  • It has been known that out-of-plane deformation in thin plate structure is caused by the angular deformation of welded joint. However, experimental results show that conventional theory based on angular deformation is not appropriate for prediction of out-of-plane deformation in thin plate structure. In this study, large deformation plate theory is introduced to clarify the effect of residual stress on out-of-plane deformation. The results by the proposed method show good agreement with the experimental results.

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A Quantitative Estimation of Welding Residual Stress Relaxation for Fatigue Strength Analysis (피로강도해석을 위한 용접잔류응력 이완의 정량적 평가)

  • Han, Seung-Ho;Lee, Tak-Kee;Shin, Byung-Chun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.10
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    • pp.2018-2025
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    • 2002
  • It is well known that the strength and the fatigue life of welded steel components are affected extensively by welding residual stresses distributed around their weldments under not only monotonic but also cyclic loads. The externally applied loads are to be superimposed with the welding residual stresses, so that unexpected deformations and failures of the components might occur. These residual stresses are not kept constant, but relaxed or redistributed during in service. Under monotonic loads the relaxation takes place when the sum of external and welding residual stress exceeds locally the yield stress of material used. By the way, it is shown that under cyclic loads the welding residual stress is considerably relieved by the first or the early cycles of loads, and then gradually relaxed with increasing loading cycles. Although many investigations in this field have been carried out, the phenomenon and mechanism of the stress relaxation are still not clear, and there are few comprehensive models to predict amount of relaxed welding residual stress. In this study, the characteristics of the welding residual stress relaxation under monotonic and cyclic loads were investigated, and a model to predict quantitatively amount of welding residual stress relaxation was proposed.