• Title/Summary/Keyword: residual condition

Search Result 898, Processing Time 0.022 seconds

A study for application plan of rational residual water pressure on the tunnel linings (터널 라이닝에 작용하는 합리적인 잔류수압 적용방안 검토)

  • Jung, Kuk-Young;Kim, Ji-Yeop;Kim, Ji-Hun;Moon, Hoon-Ki
    • Journal of Korean Tunnelling and Underground Space Association
    • /
    • v.13 no.6
    • /
    • pp.463-499
    • /
    • 2011
  • Control of ground water is one of the most important factors for long-term operation of tunnel because most tunnels are located under the ground water level. In case of a drainage tunnel, there is no pore water pressure on the lining when the drainage system is properly working. After long-term operation, however, residual pore water pressure can be developed on the lining due to the deterioration of the drainage system. In this study, the water pressure distribution under obstruction condition of drainage material and conduit on the tunnel is numerically investigated using the ICFEP program and compared with the current value being applied to the residual water pressure for rational application plan of residual water pressure on the tunnel linings.

A STUDY ON THE MEASUREMENT OF RESIDUAL STRESS ACCORDING TO WELDING CONDITION OF STS304

  • Lee, Jin-Woo;Park, Won-Doo;Ko, Joon-Bean;Lee, Young-Ho;Shizuo Mukae;Kazumasa Nishio
    • Proceedings of the KWS Conference
    • /
    • 2002.10a
    • /
    • pp.652-656
    • /
    • 2002
  • The HDM(Hole Drilling Method) is a relatively simple and accurate method in measuring residual stress of welded metal. Various methods of evaluating residual stress are studied in welding field. The method of cutting holes on the plate much affects the accuracy of result. Especially for the hard material like stainless steel difficult to cut preciously is difficult to measure residual stress on welded metal. Because heat conduction of stainless steel is lower than other general steel, the magnitude of residual stress might be different as to changing of welding conditions. Therefore, The distribution of residual stress on the STS304 steel after welding using HDM is evaluated in this paper.

  • PDF

Manipulator Path Design to Reduce the Endpoint Residual Vibration under Torque Constraints (토크 제한하에서의 첨단부 잔류진동 감소를 위한 매니퓰레이터 경로설계)

  • 박경조;박윤식
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.17 no.10
    • /
    • pp.2437-2445
    • /
    • 1993
  • In this work, a new method is presented for generating the manipulator path which significantly reduces residual vibration under the torque constraints. The desired path is optimally designed so that the required movement can be achieved with minimum residual vibration. From the previous research works, the dynamic model had been established including both the link and the joint flexibilities. The performance index is selected to minimize the maximum amplitude of residual vibration. The path to be designed is developed by a combined Fourier series and polynomial function to satisfy both the convergence and boundary condition matching problems. The concept of correlation coefficients is used to select the minimum number of design variables, i.e. Fourier coefficients, the only ones which have a considerable effect on the reduction of residual vibration. A two-link Manipulator is used to evaluate this method. Results show that residual vibration can be drastically reduced by selecting an appropriate manipulator path to both of unlimited and torque-limited cases.

Characterization of residual stress distribution of thick steel weld by contour method (굴곡측정법을 이용한 극후판 용접부 잔류응력분포 정량분석)

  • Kim, Dong-Kyu;Woo, Wanchuck;Kang, Youn-Hee
    • Journal of Welding and Joining
    • /
    • v.33 no.1
    • /
    • pp.24-29
    • /
    • 2015
  • Residual stresses arising from the materials processing such as welding and joining affect significantly the structural integrity depending on the external loading condition. The quantitative measurement of the residual stresses is of great importance in order to characterize the effects of the residual stresses on the structural safety. In this paper, we introduce a newly devised destructive technique, the contour method (CM), which is applied for the measurements of the residual stress distributions through the thickness of a 80 mm thick steel weld. Residual stresses are evaluated from the contour, which is the normal displacement on a cut surface produced by the relaxation of residual stresses, using a finite element model. The CM provides a two-dimensional map of the residual stresses normal to the cut surface. The CM developed in the present study was validated in comparison with the residual stress distribution determined by a well-established neutron-diffraction residual stress instrument (RSI) instrumented in HANARO neutron research reactor.

Nondestructive Testing of Residual Stress on the Welded Part of Butt-welded A36 Plates Using Electronic Speckle Pattern Interferometry

  • Kim, Kyeongsuk;Jung, Hyunchul
    • Nuclear Engineering and Technology
    • /
    • v.48 no.1
    • /
    • pp.259-267
    • /
    • 2016
  • Most manufacturing processes, including welding, create residual stresses. Residual stresses can reduce material strength and cause fractures. For estimating the reliability and aging of a welded structure, residual stresses should be evaluated as precisely as possible. Optical techniques such as holographic interferometry, electronic speckle pattern interferometry (ESPI), Moire interferometry, and shearography are noncontact means of measuring residual stresses. Among optical techniques, ESPI is typically used as a nondestructive measurement technique of in-plane displacement, such as stress and strain, and out-of-plane displacement, such as vibration and bending. In this study, ESPI was used to measure the residual stress on the welded part of butt-welded American Society for Testing and Materials (ASTM) A36 specimens with $CO_2$ welding. Four types of specimens, base metal specimen (BSP), tensile specimen including welded part (TSP), compression specimen including welded part (CSP), and annealed tensile specimen including welded part (ATSP), were tested. BSP was used to obtain the elastic modulus of a base metal. TSP and CSP were used to compare residual stresses under tensile and compressive loading conditions. ATSP was used to confirm the effect of heat treatment. Residual stresses on the welded parts of specimens were obtained from the phase map images obtained by ESPI. The results confirmed that residual stresses of welded parts can be measured by ESPI.

Evaluation of Coagulation-UF Process Considering Residual Aluminuim Concentration as Seawater Desalination Pretreatment (해수담수화 전처리 공정으로써 잔류 알루미늄 농도를 고려한 응집-UF 공정 연구)

  • Son, Dong-Min;Kang, Lim-Seok
    • Journal of Korean Society of Environmental Engineers
    • /
    • v.35 no.7
    • /
    • pp.495-502
    • /
    • 2013
  • This work was performed to investigate proper condition of coagulation treatment as UF process pretreatment that consider UF permeate flux and residual Al concentration. The coagulant used an alum as $Al_2(SO_4)_3{\cdot}16H_2O$ and PACl (r = 1.5) made this study. The experiment was tested in adjusting conditions such as alum dose, flocculation time and coagulation pH of seawater. Consequently, higher coagulant dose lead to elevation of UF permeate flux while residual aluminium also increased in condition of pH 8.0. The most suitable condition which has a good permeate flux and low residual aluminium, in this works, was coagulant dose of 0.7 mg/L (as Al, alum) and 1.2 mg/L (as Al, PACl) and coagulation pH 6.5. In addition, applying the flocculation time with 1.2 mg/L of PACI reduced. The flocculation time reduced UF permeate flux in using alum.

Evaluation of Residual Stress for Thermal Damage of Railway Wheel Tread (차륜 답면의 열손상에 대한 잔류응력 평가)

  • Kwon, Seok-Jin;Seo, Jung-Won;Lee, Dong-Hyung;Ham, Young-Sam
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.28 no.5
    • /
    • pp.537-542
    • /
    • 2011
  • The thermo-mechanical interaction between brake block and wheel tread during braking has been found to cause thermal crack on the wheel tread. Due to thermal expansion of the rim material, the thermal cracks will protrude from the wheel tread and be more exposed to wear during the wheel/block contact than the rest of the tread surface. The wheel rim is in residual compression stress when is new. After service running, the region in the tread has reversed to tension. This condition can lead to the formation and growth of thermal cracks in the rim which can ultimately lead to premature failure of wheel. In the present paper, the thermal cracks of railway wheel, one of severe damages on the wheel tread, were evaluated to understand the safety of railway wheel in running condition. The residual stresses for damaged wheel which are applied to tread brake are investigated. Mainly X-ray diffusion method is used. Under the condition of concurrent loading of continuous rolling contact with rails and cyclic frictional heat from brake blocks, the reduction of residual stress is found to correlate well with the thermal crack initiation.

A Study on the Distribution of Residual Stress in Fillet Welds for Thick Mild Steel Plate (두꺼운 연강판(軟鋼板) 필렛 용접(熔接)이음부의 잔류응력분포(殘留應力分布)에 대한 연구(硏究))

  • Dong-Suk,Um;Sung-Won,Kang
    • Bulletin of the Society of Naval Architects of Korea
    • /
    • v.20 no.4
    • /
    • pp.17-24
    • /
    • 1983
  • In this study, it was investigated the distribution of residual stress in the direction of loading between the root and toe the load fillet welds for thick steel plate. Residual stress distributions are measured by sectioning method which is one of stress-relaxation technique in welded joint, and analyzed by two dimensional finite element method on thermo-elasto-plastic theory under plane stress condition. These are compared the results of F.E.M analysis with the experimental result by stress-relaxation techniques. As a results, the following conclusion were obtained. (1) In the no penetration fillet welded joint specimen using mild steel plate with 25mm in thickness, the residual stress of loading direction near the root was about $10kg/mm^2$ tensile. (2) The tensile residual stress has been observed in fillet region of the fillet joint by F.E.M. analysis method. (3) The range of compressive residual stress distribution from the root was largest in the case of 5mm root penetration.

  • PDF

Residual Stress of the Lower Control Arm Subjected to Cyclic Loading (변동하중을 받는 Lower Control Arm의 잔류응력 변화)

  • Kim Gi-Hoon;Kang Woo-Jong
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.30 no.5 s.248
    • /
    • pp.602-608
    • /
    • 2006
  • Vehicle components such as lower control arm are usually affected by heat during the welding process. As a result, residual stress is generated, which has much effect on mechanical performances such as crashworthiness and durability. In this study, the residual stress in lower control arm has been measured by the x-ray diffraction method and been analyzed by finite element methods. Heat transfer during seam weld process has been calculated and used in calculating thermal deformation with temperature dependent material properties. High residual stress has been found at vertical wall both by measurement and simulation. The simulation also showed the residual stress re-distribution when the component is subjected to cyclic loading condition.

Residual Stress Comparison of Type III Hydrogen Tank by Curing Conditions (Type III 수소탱크 경화조건에 따른 잔류응력 비교)

  • Yong-Chul Shin
    • Composites Research
    • /
    • v.37 no.1
    • /
    • pp.15-20
    • /
    • 2024
  • Since the residual stress of hydrogen tank is directly related to durability, it is very important to reduce it for safety. Type II~IV hydrogen tank are manufactured by the filament winding method, in which the fiber is impregnated with resin and wound around the liner. Residual stress in composite is affected by curing conditions and fiber tension etc. In this study, the effect of curing conditions on residual stress was analyzed when manufacturing a Type III hydrogen tank using carbon fiber filament winding process. First, the curing behavior of the epoxy resin was analyzed using a differential scanning calorimetry. Through this, the curing temperature was set to 140℃. During the same curing time, the specimens were cured under 2-stage curing condition that reached 140℃ earlier and a 4-stage curing condition that reached 140℃ later, respectively. After curing, the residual stress of the composite material was measured by the ring slitting method, and the experimental values were compared with numerical values. It was confirmed that there was a significant difference in residual stress according to the optimization of curing conditions.