• Transactions of the Korean Society of Pressure Vessels and Piping
• /
• v.8 no.1
• /
• pp.19-24
• /
• 2012

This paper presents the results of finite element analysis for the effects of hydrostatic test and operating condition on the weld residual stress at dissimilar metal weld of a pressurizer safety nozzle in a nuclear power plant. For the study, the weld residual stress at ambient condition was analyzed using ABAQUS in the first place. After the weld residual stress analysis, the hydrostatic test condition and operating condition was applied to the same model one after another. The weld residual stress was observed to change due to the successive hydrostatic test and operating condition. The axial residual stresses on inner surface of the dissimilar metal weld and HAZ region were decreased by hydrostatic test and operating condition, which gives beneficial effect on preventing primary water stress corrosion cracking.

• Journal of Welding and Joining
• /
• v.6 no.4
• /
• pp.27-34
• /
• 1988

The objective of this paper is to investigate the effect of residual stress on fatigue crack growth behavior. For this purpose, submerged arc welding was performed on SM50A steel plate and post weld heta treatment (PWHT) was followed. Residual stress distribution on the weld plate was determined by a hole drilling method and a series of .DELTA.P-const. and .DELTA.K-decreasing fatigue test were performed on the three different regions, i.e. weld metal, HAZ and base metla. Following conclusins were achieved. 1. In "as welded" specimens, tensile residual stresses were produced in the center portion of the specimen while compressive residual stresses were produced near the edges. In PWHT specimens, however, most of the residual stresses were disappeared. 2. The fatigue crack growth behavior in low .DELTA.K region was considerably affected by the presence of residual stress in both "as welded" and PWHT specimens. 3. Because of the relaxation of residual stresses in PWHT condition, the values of m increased from 2.62-2.78 (in the "as welded" condition) to 3.57-3.91 (in the "PWHT" condition)3.91 (in the "PWHT" condition)condition)

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 1994.10a
• /
• pp.163-168
• /
• 1994

Zinc coated steel sheets have been widely used in automotive industry. High power laser welding has been used as an excellent welding means for thin sheets. The welding residual stress, which was brought in laser welding, causes making weak the mechanical strength. The purpose of this study is to get the residual stress distribution in various laser welding condition by FEM and verify the results by X-Ray diffraction. Welding residual stresses have been calculated by thermal elasto-plastic analysis using finite element method. Form the results, it can be known that the laser welding condition affects to distribution of the residual stress.

• Journal of Welding and Joining
• /
• v.22 no.2
• /
• pp.51-58
• /
• 2004

Residual stresses, which can be produced during the welding process, play an important role in an industrial field. Welding residual stresses are exerting negative effect on the fatigue behavior and integrity of structure. In this study, as a result of the thermal elasto-plastic finite element analysis for the welds of a nuclear component, the residual stress distributions are estimated for as-welded condition. Also, finite element techniques are developed to simulate the relaxation of the residual stresses according to the various mechanical stress relieving(MSR) loads such as hydrostatic pressure loading, tensile pipe-end loading, and mechanical stress improvement process(MSIP) loading. Finally, the results of residual stress redistributions for various loading conditions are compared and reviewed qualitatively and quantitatively to find an optimum loading condition.

• Proceedings of the KWS Conference
• /
• 2010.05a
• /
• pp.58-58
• /
• 2010

The purpose of this study is to evaluate the structural safety at the topside weldment of hull structure, which was welded after launching. For it, the variations of residual stress and distortion at the topside weldment with loading conditions such as hull girder hogging bending moment after launching and free initial loading state was evaluated by using FEA. And the maximum stress range at the weldment under design loads specified by classification society was evaluated by FEA. In this case, the residual stress and welding distortion at the topside weldment was assumed to be initial imperfection. In accordance with FEA results, regardless of initial loading condition, tensile residual stress was found. However, the residual stress and welding distortion at the topside weldment produced under hogging condition was less than those of topside weldment under free loading state. That is, the amount of residual stress at the topside weldment decreased with an increase in the amount of tension load caused by hogging condition. It was because the compressive thermal strain at the topside weldment produced during welding was reduced by tensile load. However, the maximum stress range at the topside weldment under maximum hull girder bending moment was almost similar regardless of initial loading condition. So, if the problem related to the soundness of weldment is not introduced by initial load, the effect of initial loading condition during welding on fatigue strength of topside weldment could be negligible.

• Transactions of the Korean Society of Automotive Engineers
• /
• v.6 no.1
• /
• pp.80-89
• /
• 1998

The residual gas in an spark-ignition engine is one of important factors on emissions and performance such as combustion stability. With high residual gas fractions, flame speed and maximum combustion temperature are decreased and these are deeply related with combustion stability especially at idle and NOx emission at relatively high engine load. Therefore, there is a need to characterize the residual gas fraction as a function of the engine operating load. Therefore, there is a need to characterize the residual gas fraction as a function of the engine operating parameters. In the present study, the quantitative measurement technique of residual gas fraction was studied by using Fast Response Flame Ionization Detector(FRFID). The measuring technique and model for estimation of residual gas fraction were reported in this paper. By the assuming that the raw signal from FRFID saturates with the same slope for firing and misfiring cycle, in-cylinder hydrocarbon(HC) concentration can be estimated. Residual gas fraction can be obtained from the in-cylinder HC concentration measured at firing and motoring condition. The developed measurement and calibration procedure were applied to the limited engine operating and design condition such as intake manifold pressure and valve overlap. The results show relevant trends by comparing those from previous studies.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 2002.04a
• /
• pp.70-75
• /
• 2002

It is generally applied constraint welding condition to structure manufacture in the industry field. But it is thinkable that the residual stress of the construction and specimens for experiment is different because not constraint welding but non-constraint welding are applied for experiment. To apply the constraint welding condition as the industry field and compare and evaluate the welding residual stress distribution, the TlG welding of the pure titanium was carried out under constraint and non-constraint welding conditions

• Transactions of the Korean Society of Mechanical Engineers
• /
• v.18 no.1
• /
• pp.101-112
• /
• 1994

The measurement of residual stress distribution of $Si_3N_4/SUS304$ joint was performed on 23 specimens with the same joint condition using PSPC type X-ray stress measurement system and the two-dimensional elastoplastic analysis using finite element method was also attempted. As results, residual stress distribution near the interface on the ceramic side of the joint was revealed quantitatively. Residual stress on the ceramic side of the joint was turned out to be tensional near the interface, maximum along the edge, varying in accordance with the condition of the joint and variance to be most conspicuous for the residual stress normal to the interface characterized by the stress singularities. In the vicinity of the interface, the high stress concentration occurs and residual stress distributes three-dimensionally. Therefore, the measured stress distribution differed remarkably from the result of the two-dimensional finite-element analysis. Especially at the center of the specimen near the interface, the residual stress, $\sigma_{x}$ obtained from the finite element analysis was compressive, whereas measurement using X-ray yielded tensile $\sigma_{x}$. Here we discuss two dimensional superposition model the discrepancy between the results from the two dimensional finite element analysis and X-ray measurement.

• Journal of Welding and Joining
• /
• v.34 no.4
• /
• pp.28-33
• /
• 2016

The purpose of this study is to evaluate the redistribution of transverse residual stress in the multi-pass FCA butt weld of YP47 in the hatch coaming top plate of ultra large size containership under the tensile cyclic load. In order to do it, the configuration of modified H type specimen including restraint length was first designed to simulate the restraint condition of the butt weld in hatch coaming top plate. FE analysis procedure for evaluating the transverse residual stress was verified by comparing the calculated mean and surface residual stresses with the measured results in the test specimen. After that, the effect of the cyclic load on the redistribution of transverse residual stress was evaluated by comprehensive FEA. From the results, it was found that although the maximum transverse residual stress decreased with an increase in the applied maximum load, the effect of the cyclic load on the mean residual stress is small enough to be negligible. It is because the maximum stress of the ship corresponding to the probability of 10E-8 is less than 70% of yield stress of the weld.

• Proceedings of the Korean Institute of Information and Commucation Sciences Conference
• /
• 2011.10a
• /
• pp.650-652
• /
• 2011

Condition of random distribution of residual dispersion per span (RDPS) for transmission of 40 Gbps optical signal with good performance through optical transmission links with dispersion management (DM) of random RDPS distribution and optical phase conjugator (OPC) is induced in this paper.