• Title/Summary/Keyword: residual compression

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Residual Strength Estimation of Decayed Wood by Insect Damage through in Situ Screw Withdrawal Strength and Compression Parallel to the Grain Related to Density

  • OH, Sei Chang
    • Journal of the Korean Wood Science and Technology
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    • v.49 no.6
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    • pp.541-549
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    • 2021
  • This paper reports a method to evaluate the residual strength of insect-damaged radiata pine lumber, such as the screw withdrawal strength as a semi-destructive method and a compression parallel to the grain test to assess the density changes after exposure to outdoor conditions. The screw withdrawal strength test was used as a semi-destructive method to estimate the residual density of decayed lumber. A compression parallel to the grain test was applied to evaluate the residual density. Three variables, such as the screw withdrawal strength, compression parallel to the grain, and residual density, were analyzed statistically to evaluate their relationships. The relationship between the residual density and screw withdrawal strength showed a good correlation, in which the screw withdrawal strength decreased with decreasing density. The other relationship between the residual density and compression parallel to the grain was also positively correlated; the compression parallel to the grain strength decreased with decreasing density. Finally, the correlation between the three variables was statistically significant, and the mutual correlation coefficients showed a strong correlation between the three variables. Hence, these variables are closely correlated. The test results showed that the screw withdrawal strength could be used as a semi-destructive method for an in situ estimation of an existing wood structure. Moreover, the method might approximate the residual density and compression parallel to the grain if supplemented with additional data.

Numerical Analysis of Residual Stresses and Birefringence in Injection/Compression Molded Center-gated Disks (II) - Effects of Processing Conditions - (사출/압축 성형 Center-gated 터스크에서의 잔류 응력과 복굴절의 수치 해석 (II) - 공정조건의 영향 -)

  • Lee, Young-Bok;Kwon, Tai-Hun;Yoon, Kyung-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.11
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    • pp.2355-2363
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    • 2002
  • The accompanying paper, Part 1, has presented the physical modeling and basic numerical analysis results of both the flow-induced and thermally-induced residual stress and birefringence in injection molded center gated disks. The present paper, Part II, has attempted to investigate the effects of various processing conditions of injection/compression molding process on the residual stress and birefringence. The birefringence is significantly affected by injection melt temperature, packing pressure and packing time. Birefringence in the shell layer increases as melt temperature gets lower. The inner peak of birefringence increases with packing time and packing pressure. On the other hand, packing pressure, packing time and mold wall temperature affect the thermally-induced residual stress rather significantly in the shell layer, but insignificantly in the core region. Injection/compression molding has been found to reduce the birefringence in comparison with the conventional injection molding process. In particular, mold closing velocity and initial opening thickness in the compression stage of injection/compression molding process have significant effect on the flow-induced birefringence, but not on tile thermal residual stress and the thermally induced birefringence.

Redistributions of Welding Residual Stress for CTOD Specimen by Local Compression (Local compression에 의한 CTOD 시편내의 용접잔류응력 재분포)

  • Joo, Sung-Min;Yoon, Byung-Hyun;Chang, Woong-Seong;Bang, Han-Sur;Bang, Hee-Seon;Ro, Chan-Seung
    • Journal of Welding and Joining
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    • v.27 no.6
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    • pp.31-35
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    • 2009
  • When conducting CTOD test, especially in thick welded steel plate, fatigue pre-cracking occasionally failed to satisfy the requirements of standards thus making the test result invalid. Internally accumulated residual stress of test piece has been thought as one of the main reasons. The propagation of fatigue crack, started from the tip of machined notch, which might have propagated irregularly due to residual stress field. To overcome this kind of difficulty three methods to modify the residual stress are suggested in standard i.e. local compression, reverse bending and stepwise high-R ratio method. In this paper not only multi pass welding but also local pre-compressing process of thick steel plate has been simulated using finite element method for clarifying variation of internal welding residual stress. The simulated results show that welding residual stress is compressive in the middle section of the model and it is predominantly increased after machining the specimen. Comparing as-welded state all component of the welding residual stress changing to compressive in the tip of machine notch whereas residual stress of the outer area remain as tensile condition relatively. Analysis results also show that this irregular residual stress distribution is improved to be more uniformly by applying local compression.

Fatigue Crack Propagation Behaviors on Tensile and Compression Residual Stresses in Weld Zone (용접부의 인장 및 압축잔류응력에 관한 피로균열 전파거동)

  • 이하성;강동명
    • Journal of the Korean Society of Safety
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    • v.9 no.3
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    • pp.13-21
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    • 1994
  • Effects of tensile and compression residual stresses in the welded SS41 and A17075-76 on fatigue crack propagation behavior are investigated when a crack propagates from residual stresses region. We propose the fatigue crack growth equation on tensile and compression residual stresses in welded metal. The results obtained in this experimental study are summarized as follows . 1 ) A fatigue crack growth equation which applied fatigue fracture behavior of the welded metal is proposed. (equation omitted) where, $\alpha$, $\beta$, ${\gamma}$ and $\delta$ are constants, and R$_{eff}$ is effective stress ratio [R$_{eff}$=(Kmin+Kres)/(Kmax+Kres)], Kcf is critical fatigue stress intensity factor. The constants are obtained from nonlinear least square method. The relation between crack length and number of cycles obtained by integrating the fatigue crack growth rate equation is in agreement with the experimental data. 2) The experimental results confirmed that the cause of crack extension and retardation by residual stresses has relation to the phenomenon of crack closure. 3) The relaxing trend of residual stresses by the crack propagation was greater In case of compressive residual stress than that of tensile residual stress in the welded metal.tal.

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A method for estimating residual stress development of PCB during thermo-compression bonding process (PCB 열 압착 공정에서 잔류응력 계산을 위한 방법)

  • Lee, Sang-Hyuk;Kim, Sun-Kyung
    • 한국금형공학회:학술대회논문집
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    • 2008.06a
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    • pp.209-213
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    • 2008
  • In this work, we have proposed a method for calculating the residual stress developed during the PCB thermo-compression bonding precess. Residual stress is the most important factor that causes PCB warpage in accordance with the pattern design. In this work, a single-layed double-sided PCB, which is comprised of the dielectric (FR-4) substrate in the middle and copper cladding on the both top and bottom sides, is considered. A reference temperature, where all stress is free, is calculated by comparing the calculated and measured warapge of a PCB of which copper cladding of the top side is removed. Then, the reesidual stress values is calculated for the double-sided PCB.

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Finite-state projection vector quantization applied to mean-residual compression of images (평균-잔류신호 영상압축에 적용된 유한 상태 투영벡터양자화)

  • 김철우;이충웅
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.21 no.9
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    • pp.2341-2348
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    • 1996
  • This paper proposes an image compression algorithm that adopts projection scheme on mean-residual metod. Sub-blocks of an image are encoded using mean-residual method where mean value is predicted according to that of neighboring blocks. Projection scheme with 8 directions is applied to the compression of residual signals of blocks. Projection vectors are finite-state vector quantized according to the projection angle of nighboring blocks in order to exploit the correlation among them. Side information to represent the repetition of projection is run-length coded while the information for projection direction is compressed using entropy encoding. The proposed scheme apears to be better in PSNR performance when compared with conventional projection scheme as well as in subjective quality preserving the edges of images better than most tranform methods which usually require heavy computation load.

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THE LEVEL OF RESIDUAL MONOMER IN INJECTION MOLDED DENTURE BASE MATERIALS

  • Lee Hyeok-Jae;Kim Chang-Whe;Kim Yung-Soo
    • The Journal of Korean Academy of Prosthodontics
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    • v.41 no.3
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    • pp.360-368
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    • 2003
  • Statement of Problem: The residual monomer of denture base materials causes hypersensitivity on oral mucosa and intereferes with the mechanical properties of the cured resin. The amount of residual monomer is influenced by materials, curing cycle, processing method, and etc. Purpose: The aim of this study was to investigate the residual methyl methacrylate(MMA) content of injection molded denture base polymer, and to compare this with the self-cured resin and the conventional compression molded heat-cured resin. Materials and Methods: Disc shaped test specimens (50mm in diameter and 3mm thick) were prepared in a conventional flasking technique with gypsum molding. One autopolymerized denture base resins (Vertex Sc. Dentimex. Netherlands) and two heat-cured denture base resins (Vertex RS. Dentimex. Netherlands, Ivocap. Ivoclar Vivadent, USA) were used. The three types of specimens were processed according to the manufacturer's instruction. After polymerization, all specimens were stored in the dark at room temperature for 7 days. There were 10 specimens in each of the test groups. 3-mm twist drills were used to obtain the resin samples and 650mg of the drilled sample were collected for each estimation. Gas chromatography (Agillent 6890 Plus Gas Chromatograph, Agillent Co, USA) was used to determine the residual MMA content of 10 test specimens of each three types of polymer. Results: The residual monomer content of injection molded denture base resins was $1.057{\pm}0.141%$. The residual monomer content of injection molded denture base resins was higher than that of compression molded heat cured resin ($0.867{\pm}0.169%$). However, there was no statistical significant difference between two groups (p>0.01). The level of residual monomer in self cured resin($3.675{\pm}0.791$) was higher than those of injection molded and compression molded heat cured resins (p<0.01). Conclusion: With respect to ISO specification pass / fail test (2.2% mass fraction) of residual monomer, injection molding technique($1.057{\pm}0.141%$) is a clinically useful and safe technique in terms of residual monomer.

Analysis of Elastic-Plastic Stress Fields near the Crack Tip under Tension-Compression Loading (인장-압축 하중 하의 균열선단의 탄.소성 응력해석)

  • 석창성;김수용;김동중;안하늘;박은수;원종일
    • Journal of the Korean Society of Safety
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    • v.14 no.4
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    • pp.43-52
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    • 1999
  • In this study, theoretical stress field analysis near the crack tip under tension-compression loading was performed. The results of the theoretical stress analysis were compared to the results of Finite Element Method(FEM). From this study, generation of tensile residual stress at crack tip was proved after 1-cycle of tension-compression loading, and the fracture toughness and the fracture load of a structure can be decreased by the residual stress.

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Analysis and Measurement of Residual Stress of Al 7175 Ring Rolls after Quenching and stress Relieving (고강도 알루미늄 7175 합금 링롤재의 급냉 및 응력제거처리후 잔류응력 유한요소해석 및 측정)

  • 박성한;구송회;이방업;은일상
    • Journal of the Korean Society of Propulsion Engineers
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    • v.1 no.1
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    • pp.104-110
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    • 1997
  • To predict the effect of ring expansion and ring compression on residual stress relief of Al 7175 ring rot]s, 2-D axisymmetric thermal analysis and elastoplastic analysis were performed. The residual stress distributions along the thickness of T73, T7351 and T7352 treated rings were measured using three step sectioning method. The measured results were compared to numerical ones for quenched and stress relieved rings. After quenching, calculated hoop and axial residual stresses were similar to measured ones for T73 treated rings. The residual stresses of T7351 and T7352 treated rings were decreased remarkably compared to T73 treated rings. The effect of axial residual stress relief was superior to that of hoop one, and also ring compression to ring expansion. It was concluded that ring compression is advantageous over ring expansion in view of stress relief effect and practicality, and vice versa in view of dimensional control and press power.

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An Experimental Study on the Reduction of a Birefringence Distribution in LGP by Injection-Press Molding (형체압축성형을 이용한 도광판의 복굴절 저감효과에 관한 실험적 연구)

  • Min I. K.;Kim J. S.;Ko Y. B.;Park H. P.;Yoon K. H.;Hwang C. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.09a
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    • pp.17-22
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    • 2005
  • The residual birefringence in molded plastic parts can be divided into two kinds of residual birefringence, i.e., the flow induced residual birefringence produced in flowing stages and the thermally induced residual birefringence produced in cooling stage. In this paper, the effect of new injection-press molding process with normal injection mold, i.e. I) injection-compression mode, ii) injection-press mode, on the distribution of birefringence was studied. It was found that the values of the birefringence was reduced at i) low clamping force and ii) longer mold opening length by injection-press molding.

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