• Title/Summary/Keyword: replacement cycle

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Labyrinth Seal Design for Preventing Internal Inflow of Plating Solution (도금액의 내부 유입 방지를 위한 래버린스 시일 설계)

  • Lee, Duck-Gyu;Kim, Wan-Doo
    • Tribology and Lubricants
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    • v.33 no.6
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    • pp.256-262
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    • 2017
  • Molten zinc plating is a process in which zinc is thinly coated over a metallic or non-metallic surface. It is used in various industrial fields for corrosion resistance and decoration. During the process, a steel sheet is passed through a roll that rotates inside the molten zinc liquid in the temperature range of $460^{\circ}C$ to $680^{\circ}C$, and the plating liquid flows into the roll causing abrasion and erosion of the roll surface. This problem is known to accelerate the replacement cycle of the roll and cause considerable economic loss owing to production line stoppage. Here, we propose a mechanism that operates at high temperature and pressure with a labyrinth type seal design to resolve this problem. We theoretically investigate the flow of the plating solution inside the seal and compute the minimum rotation speed required to prevent the plating solution from entering the seal chamber. In addition, we calculate the thermal deformation of the seal during operation and display thermally deformed dimensions at high temperatures. To verify the theoretical results, we perform experiments using pilot test equipment working in the actual plating environment. The experimental results are in good agreement with theoretical results. We expect our results to contribute towards the extension of the roll's life span and thereby reduce the economic losses.

Continuous Production of γ-aminobutyric Acid by Immobilization of Lactobacillus brevis (Lactobacillus brevis의 고정화 균체에 의한 γ-aminobutyric acid의 연속 생산)

  • 류병호;전재호
    • Journal of Life Science
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    • v.14 no.1
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    • pp.167-173
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    • 2004
  • The optimal conditions for the continuous production of $\gamma$-aminobutyric acid by immobilization of Lactobacillus brevis BH-21 using column type reactor were investigated. The optimal conditions of operation were 2.2 mm diameter bead of 3.0% sodium alginate at 10 mL/h of substrate feeding rate. Continuous production by immobililzed cells showed the highest productivity with replacement of fresh medium in every 48h for fourth fermentatoin cycle following the rendition of $\gamma$-aminobutyric acid productivity. A productivity of $\gamma$-aminobutyric acid could be obtained for 25 days by continuous column type reactor under optimal conditions.

A Study on Optimization of The Concentration of Cutting Oil to be used for Cutting (절삭가공(切削加工)에 사용(使用)되는 절삭유(切削油)의 농도최적화(濃度最適化)에 관(關)한 연구(硏究))

  • Kim, Gue-Tae;Kim, Won-Il
    • Journal of the Korean Society of Industry Convergence
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    • v.16 no.3
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    • pp.95-102
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    • 2013
  • It is indispensable to modern society metal processing since the industrialized rapidly, but it is a metalworking cutting fluid immediately. In addition, this means selecting a emulsion on the basis of quality criteria processing method, the material of the material, cutting depth, cutting speed, Djourou fence Liang, and surface roughness, cutting oil, the shape of the device based on the emulsion, I will be the structure of the tank, filtration equipment also changes. In particular, acting bacteria is now breeding in response to the passage of time due to metal ion degradation due to heat generated hydraulic fluid leakage, humidity tung, during processing, seep from processing material at the time of processing the water-soluble cutting oil for generating the malodor by dropping significantly the performance of the cutting oil to corruption from, sometimes by introducing various additives to suppress spoilage in advance. In this study, we expect the effect of the cost reduction in the extension of fluid replacement cycle through the application of the management apparatus and deep understanding in the management of cutting fluid, the working environment through the understanding and interest of workers in the production site more than anything I try to become useful for the improvement.

Comparison and application method of seawater desalination pre-treatment process (해수담수화 전처리공정 비교 및 적용 방법)

  • Lim, Hwankyu;Kim, Seunghyun
    • Journal of Korean Society of Water and Wastewater
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    • v.33 no.6
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    • pp.437-446
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    • 2019
  • Reverse osmosis seawater desalination facilities can extend the cleaning cycle and replacement time of the reverse osmosis membrane by pretreatment process. Selection of pretreatment process depends on water quality. It was attempted in this study to select approriate pretreatment process for the Masan bay, which was high in particles and organic content. For this purpose, performances of pretreatment processes such as filter adsorber (FA), pore controllable fiber (PCF), and ultrafiltration (UF) were compared based on the silt density index (SDI). The SDI value of the filtrate should be less than 3. The study results showed that UF can produce the filtrate quality satisfying the requirement. However, the transmembrane pressure (TMP) of UF increased quickly, reaching 0.6 bar within 4 days. In order to secure stable operation, FA and PCF were combined with UF. The study results showed that combination of PCF and UF was able to extend the filtration duration (more than 2 months) until to reach TMP of 0.6 bar.

Analysis of Overhead Rigid Conductor Line for the Subway tunnel section (지하철 터널 구간 강체가선 방식의 특성분석)

  • Yim Geum-Kwang;Chang Sang-Hoon;Kim Wang-Gon
    • Proceedings of the KSR Conference
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    • 2003.10c
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    • pp.493-499
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    • 2003
  • Railroad, a superior mode of public transportation provides safe, efficient, speedy, comfortable and economical service, has fundamentally different characteristics from airplanes, ships and cars. Among the unique characteristics of a railroad is the fact that it operates on fixed track with multiple car trains. The subway system was first selected as the best solution to difficult automobile traffic conditions and environmental problems. Seoul subway no.1line (Jongno line) was opened for service on August 15, 1974. Seoul city has completed and now operates eight subway lines (286.7km) since 1974. At present the subways operate in Busan, Daegu and Incheon city, and are under construction in Gwangju and Daejeon city. The power source for subway trains has been electricity since 1896, and power supply systems are the third rail type and/or the catenary system. The typical catenary system is the rigid bar type. R-bar and T-bar are used in the rigid bar type of catenary system, and the two types of R-bar and T-bar are uesd in Korea also. R-bar is used only for AC 25kV power supply and T-bar for DC 1,500V. From 30 years of subway experience I would like to suggest the most economic catenary system to ensure of safety, reliability and expediency for the railway lines to be constructed and the forthcoming replacement due to the life cycle after studying and analysing the characteristics, advantages and disadvantages of R-bar and T-bar.

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A Development of High Temperature Part History Management Program for Gas Turbine (발전용 가스터빈 고온부품 이력 관리 프로그램 개발)

  • Seok, Haejo;Lee, Youngho;Kang, Myoungcheol;Ki, Jayoung;Kong, Changduk
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.224-226
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    • 2017
  • This paper introduces the structure and the function of software developed to manage high temperature components of gas turbine for combined cycle power generation. In the case of high-temperature parts, the frequency of repair, regeneration and replacement is high. Therefore, the economic efficiency can be greatly improved through efficient management. In addition, the program provides a window type interface, which makes it easier for the user to use and can be extended to the whole system parts by expanding the program.

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Evaluation of life Expectancy of Power System Equipment Using Probability Distribution (확률분포를 이용한 전력설비의 기대여명 추정)

  • Kim, Gwang-Won;Hyun, Seung-Ho
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.22 no.10
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    • pp.49-55
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    • 2008
  • This paper presents a novel evaluation method of life expectancy of power system equipment. The life expectancy means expected remaining lifetime; it can be usefully utilized to maintenance planning, equipment replacement planning, and reliability assessment. The proposed method is composed of three steps. Firstly, a cumulative probability for future years is evaluated for targeted age year. Secondly, the cumulative probability is modeled by well-blown cumulative distribution function(CDF) such as Weibull distribution. Lastly, life expectancy is evaluated as the mean value of the model. Since the model CDF is established in the proposed method, it can also evaluate the probability of equipment retirement within specific years. The developed method is applied to examples of generators of combined cycle power plants to show its effectiveness.

Evaluation of Mechanical Properties and Fiber Dispersing Characteristics of Fiber Reinforced Lean Concrete Using Fly Ash and Reject Ash (도로 기층 재료로 활용하기 위한 섬유보강 빈배합 콘크리트에 플라이애시와 리젝트애시를 사용한 경우 역학적 특성 및 섬유 분산성 분석)

  • Jang, Young Jae;Park, Cheol Woo;Park, Young Hwan;Yoo, Pyeong Jun;Jung, Woo Tae;Kim, Yong Jae
    • International Journal of Highway Engineering
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    • v.15 no.1
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    • pp.11-21
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    • 2013
  • PURPOSES: As pavement generally provides service shorter than an expected life cycle, maintenance cost increases gradually. In order to help extending the service life and reduce maintenance cost, a new multi-functional composite pavement system is being developed in Korea. METHODS: This study is a part to develop the multi-functional composite pavement and is to investigate the mechanical performances of fiber-reinforced lean concrete for pavement subbase. The inherent problem of fiber reinforced concrete is dispersion of fibers in concrete mix. This study additionally evaluated fiber dispersion characteristics with respect to different fiber types. RESULTS: From the test results, the compressive strengths of the concretes satisfied the required limit of 5MPa at 7days. The standard deviation of the measured number of fibers were lower in the order of nylon, steel fiber and polypropylene. CONCLUSIONS: Reject ash was shown to be satisfactory as a replacement material to Portland cement in lean concrete base. The fiber volume fraction is suggested to be 0.4% even though the fracture toughness did not vary significantly with respect to fiber types. However, fracture energy absorbed up to complete failure increased with the increased fiber volume fraction increment.

A Study on the Ship Recycling in Northeast Asia for Sustainable Future (동북아 역내의 지속가능한 선박해체에 관한 연구)

  • Sung-Kuk Kim;Jin-Uk Lee
    • Korea Trade Review
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    • v.46 no.2
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    • pp.121-140
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    • 2021
  • The ship recycling or scrap is a phenomenon in the process of vessels life cycle has ended in the shipping industry. Scrap are greatly affected by freight rates due to ship demands. Not only that, environmental regulation and economic scale vessel demand are processes that must exist in the shipping industry as they obtain management for existing vessels. In the past, shipbreaking yard had tried to work without protection for poverty, without poor working conditions and facilities to prevent the emission of harmful substances. However, the issue of environmental pollution has been raised the Basel and Hong Kong Convention have been adopted, and a new replacement of the ship scrap that induces serious pollution is required. In this study, 165 countries were analyzed to confirm the importance of determining the ship solution. As a result of the analysis, it was found that the Environmental Performance Index, which is a measure of environmental regulation, is the most influential factor of ship scrapped volume. The determinant of whether lower labor cost can be secured is more correlated with population than GDP per capita. The implications of the results of the regression analysis mean that if environmental regulations for ship scrap of the future are strengthened, the status of Bangladesh and Pakistan, which currently account for half of the world's ship recycling, may change.

Recent Trends and Future Perspectives of the Magnesium Recovery based on Electrolysis (전해 기반 마그네슘 회수 기술의 관련 동향 및 향후 전망)

  • Sang-hun Lee
    • Resources Recycling
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    • v.33 no.2
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    • pp.16-23
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    • 2024
  • The electrolysis for extracting magnesium from seawater or brine primarily involves recovery of magnesium via precipitation as the form of magnesium hydroxide. The technology is classified into cation-exchange membranes (CEM), anion-exchange (AEM) membranes, electrodialysis, and membraneless methods. Recent research has focused on enhancing the efficiency and selectivity of magnesium recovery from seawater or brine containing magnesium, with expectations of effective magnesium recovery even with normal seawater. In a future, the optimization of the selective and efficient recovery of magnesium and various valuable substances through long-term operation of scaled-up systems is crucial with enhancing economic and environmental viability. It is essential to realistically estimate operational costs considering the membrane's lifespan and replacement cycle. Also, detailed and practical process models should be developed based on monitoring data on various factors.