• Title/Summary/Keyword: reinforcement through-the-thickness

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Creating damage tolerant intersections in composite structures using tufting and 3D woven connectors

  • Clegg, Harry M.;Dell'Anno, Giuseppe;Partridge, Ivana K.
    • Advances in aircraft and spacecraft science
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    • v.6 no.2
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    • pp.145-156
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    • 2019
  • As the industrial desire for a step change in productivity within the manufacture of composite structures increases, so does the interest in Through-Thickness Reinforcement technologies. As manufacturers look to increase the production rate, whilst reducing cost, Through-Thickness Reinforcement technologies represent valid methods to reinforce structural joints, as well as providing a potential alternative to mechanical fastening and bolting. The use of tufting promises to resolve the typically low delamination resistance, which is necessary when it comes to creating intersections within complex composite structures. Emerging methods include the use of 3D woven connectors, and orthogonally intersecting fibre packs, with the components secured by the selective insertion of microfasteners in the form of tufts. Intersections of this type are prevalent in aeronautical applications, as a typical connection to be found in aircraft wing structures, and their intersections with the composite skin and other structural elements. The common practice is to create back-to-back composite "L's", or to utilise a machined metallic connector, mechanically fastened to the remainder of the structure. 3D woven connectors and selective Through-Thickness Reinforcement promise to increase the ultimate load that the structure can bear, whilst reducing manufacturing complexity, increasing the load carrying capability and facilitating the automated production of parts of the composite structure. This paper provides an overview of the currently available methods for creating intersections within composite structures and compares them to alternatives involving the use of 3D woven connectors, and the application of selective Through-Thickness Reinforcement for enhanced damage tolerance. The use of tufts is investigated, and their effect on the load carrying ability of the structure is examined. The results of mechanical tests are presented for each of the methods described, and their failure characteristics examined.

Reinforcement for Fatigue Fracture of Welded Bogie Frames (용접형 대차 프레임의 피로강도 보강에 관한 연구)

  • Jang, Deuk-Yul;Jeon, Hyung-Yong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.5
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    • pp.145-151
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    • 2016
  • We consider the position and thickness of reinforcement with respect to fatigue fracture of welded bogie frames and propose an appropriate reinforcement method for many cases. The bogie frame is usually designed in accordance with JIS and KS, and operates under harsh load conditions: dynamic loads generated while driving, various loads during operation, and large load differences between loading and unloading. Consequently, fatigue failure often occurs throughout the bogie frame. We modelled the reinforcing method using ANSYS software and reviewed stress in the vicinity of common fatigue failure sites through computer simulation, optimizing the position and thickness of reinforcement.

Design System of Doubler Plate of Ship Plate Members under Various In-plane and Out-of-plane Loads (각종 면내 및 면외 하중을 받는 선박판부재의 이중판 설계시스템 구축)

  • Ham, Juh-Hyeok
    • Journal of the Society of Naval Architects of Korea
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    • v.55 no.6
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    • pp.521-526
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    • 2018
  • The doubler plate design system for the reinforcement of the ship plate members was developed considering various loads that subjected to the in-plane biaxial load, the in-plane shear load and out-of-plane load. The author summarized the accuracy of the development formula and equations through the equivalent plate thickness concept and finally introduced the new design system of doubler plate reinforcement. Through this study, it can be considered as an initial design guideline based on ship doubler plate reinforcement strength at areas without repeated load, or an initial structure analysis model for final structural design.

Manufacturing and characterization of tufted preform with complex shape

  • Gnaba, Imen;Wang, Peng;Legrand, Xavier;Soulat, Damien
    • Advances in aircraft and spacecraft science
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    • v.6 no.2
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    • pp.105-116
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    • 2019
  • An alternative to the multilayered preforming is to use structures reinforced through-the-thickness in order to manufacture thicker and more complex pieces. Stitching technology is developed to bind dry reinforcements together or to strengthen composites in thickness performance by inserting structural yarns. Tufting process represents the simplest one-sided sewing technology and it is specifically designed for dry preform/liquid composite molding process route. Currently, the tufting technology is getting more and more interest due to its simplest and efficient process where it involves the insertion of binder threads via a single needle through the fabric. This technique of reinforcement through-the-thickness requires only one access to the preform which makes it suitable for three-dimensional structures and complex shaped textile composites. This paper aims to improve the understanding of the mechanical performance of tufted structures. An experimental study was developed, which included tensile and bending behaviours of tufted and un-tufted preforms, in order to evaluate the effect of tufting on the mechanical performance of dry preforms. The influence of the process parameters (tufting density, loop length, tufting yarns${\ldots}$) on the mechanical performance ofthe final structure is also highlighted.

Static strength of collar-plate reinforced tubular T-joints under axial loading

  • Shao, Yong-Bo
    • Steel and Composite Structures
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    • v.21 no.2
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    • pp.323-342
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    • 2016
  • To study the effect of collar-plate reinforcement on the static strength of tubular T-joints under axial loading, fundamental research work is carried out from both experimental test and finite element (FE) simulation. Through experimental tests on 7 collar-plate reinforced and 7 corresponding un-reinforced tubular T-joints under axial loading, the reinforcing efficiency is investigated. Thereafter, the static strengths of the above 14 models are analyzed by using FE method, and it is found that the numerical results agree reasonably well with the experimental data to prove the accuracy of the presented FE model. Additionally, a parametric study is conducted to analyze the effect of some geometrical parameters, i.e., the brace-to-chord diameter ratio ${\beta}$, the chord diameter-to-chord wall thickness ratio $2{\gamma}$, collar-plate thickness to chord wall thickness ratio ${\tau}_c$, and collar-plate length to brace diameter ratio $l_c/d_1$, on the static strength of a tubular T-joint. The parametric study shows that the static strength can be greatly improved by increasing the collar-plate thickness to chord wall thickness ratio ${\tau}_c$ and the collar-plate length to brace diameter ratio $l_c/d_1$. Based on the numerical results, parametric equations are obtained from curving fitting technique to estimate the static strength of a tubular T-joint with collar-plate reinforcement under axial loading, and the accuracy of these equations is also evaluated from error analysis.

A Study on Punching Shear of Column-Foundation Joint Connection for Reinforced Steel Base Plate (Base Plate로 보강된 기둥-기초 접합부의 뚫림전단강도 연구)

  • Kim, Seong-Kyum;Park, Jong-Kwon;Han, Sang-Hee;Kim, Byung-Cheol;Jang, Il-Young
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.19 no.2
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    • pp.1-9
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    • 2015
  • In this paper, the RC column-based joint connection part carry out loading test by reinforced hollow or extended Base Plate in order to confirm that RC joint punching shear reinforcement effect of applying the Base Plate. Base Plate thickness, extension length, size, and type as the variable, Base Plate suitable for the stress distribution and shape and dimensions confirmed through experiment and then reinforcing effect was analyzed. Experimentally, vertical load transmitted to the Base Plate from column to foundation is effective to stress distribution and then, type of hollow reinforcement more efficient than a closed. Through experiment, improve performance and ductility due to reinforcement and relative to the thickness of the existing foundation reduced even showed better performance than the existing. The behavior of the reinforced specimens be able to induce from brittle to ductile. Experiment on loading to destroy performed the pattern of cracks, destruction aspect before and after reinforcement.

Center Pillar Design for High Bending Collapse Performance (굽힘 붕괴 성능 향상을 위한 센터 필라 설계)

  • Kang, Sungjong;Park, Myeongjae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.4
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    • pp.128-134
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    • 2013
  • High bending collapse performance (maximum resistance force and mean resistance force) of body center pillar is an important design target for vehicle safety against side impact. In this study, effect of the upper section shape and the thickness of outer reinforcement on bending collapse performance was investigated for the center pillar of a large passenger car. First, through bending collapse analyses using simple models with uniform section, an optimized center pillar upper section was chosen. Next, bending collapse performance for various models of the actual center pillar with changing the thickness of outer reinforcement were analyzed. The finally designed model showed distinctive enhancement in bending collapse performance nearly without weight increase.

Ducti1ity, Evaluation of Circular Reinforced Concrete Piers with an Internal Steel Tube (강관 내무보강 중공교각의 연성도 평가)

  • 강영종;최진유;김도연;한택희
    • Proceedings of the KSR Conference
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    • 2001.05a
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    • pp.241-248
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    • 2001
  • The ductility of circular hollow reinforced concrete columns with one layer of longitudinal and spiral reinforcement placed near the outside face of the section and the steel tube placed on the inside face of the section is investigated. Such hollow sections are confined through the wall thickness since the steel tube is placed. The results of analytical moment-curvature analyses for such hollow sections are compared with those for the circular section with the sane diameter. In this study, moment-curvature analyses are conducted with Mandel's confined concrete stress-strain relationship in which the effect of confinement is to increase the compression strength and ultimate strain of concrete. The moment-curvature analyses confirmed that the ductility is primarily influenced on the ultimate strain. The variables influenced on the ultimate strain is the ratio and yield strength of confining reinforcement and the compression strength for confined concrete. From this ultimate strain - the transverse reinforcement ratio relationship, the transverse reinforcement ratio for circular hollow reinforced columns with confinement is proposed. The proposed transverse reinforcement ratio is confirmed by experimental results.

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Nonlinear Analysis of Reinforced Concrete Shells(II) (철근(鐵筋)콘크리트 쉘구조(構造)의 비선형(非線型) 해석(解析)(II))

  • Kim, Woon Hak;Shin, Hyun Mock;Shin, Hyun Mook
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.11 no.1
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    • pp.79-87
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    • 1991
  • An efficient numerical procedure for material and geometric nonlinear analysis of reinforced concrete shells under monotonically increasing loads through their elastic, inelastic and ultimate load ranges is developed by using the finite element method. The 8-node Serendipity isoparametric element developed by the degeneration approach including the transverse shear deformation is used. A layered approach is used to represent the steel reinforcement and to discretize the concrete behavior through the thickness. The total Lagrangian formulation based upon the simplified Von Karman strain expressions is used to take into account the geometric nonlinearity of the structure. The material nonlinearities are taken into account by comprising the tension, compression, and shear models of cracked concrete and a model for reinforcement in the concrete; and also a so-called smeared crack model is incorporated. The steel reinforcement is assumed to be in a uniaxial stress state and is modelled as a smeared layer of equivalent thickness. This method will be verified a useful tool to account for geometric and material nonlinearities in detailed analysis of reinforced concrete concrete shells of general form through numerical examples of the sequential paper( ).

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Behavior of reinforced sustainable concrete hollow-core slabs

  • Al-Azzawi, Adel A.;Shallal, Mustafa S.
    • Advances in concrete construction
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    • v.11 no.4
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    • pp.271-284
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    • 2021
  • This study aims to trace the response of twelve one-way sustainable concrete hollow-core slabs made by reducing cement content and using replacement of coarse aggregate by plastic aggregate. The trial mixes comprise the 25, 50, 75, and 100% replacement of natural coarse aggregate. The compressive strength of the resulting lightweight concrete with full replacement of coarse aggregate by plastic aggregate was 28 MPa. These slabs are considered to have a reduced dead weight due to using lightweight aggregate and due to reducing cross-section through using voids. The samples are tested under two verticals line loads. Several parameters are varied in this study such as; nature of coarse aggregate (natural or recycled), slab line load location, the shape of the core, core diameter, flexural reinforcement ratio, and thickness of the slab. Strain gauges are used in the present study to measure the strain of steel in each slab. The test samples were fourteen one-way reinforced concrete slabs. The slab's dimensions are (1000 mm), (600 mm), (200 mm), (length, width, and thickness). The change in the shape of the core from circular to square and the use of (100 mm) side length led to reducing the weight by about (46%). The cracking and ultimate strength is reduced by about (5%-6%) respectively. With similar values of deflection. The mode of failure will remain flexural. It is recognized that when the thickness of the slab changed from (200 mm to 175 mm) the result shows a reduction in cracking and ultimate strength by about (6% and 7%) respectively.