• 제목/요약/키워드: reinforced plastics (CFRP)

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공구형상에 따른 CFRP(Carbon Fiber Reinforced Plastics) 복합재료의 절삭 특성에 관한 연구 (A study on the machinability of Carbon Fiber Reinforced Plastics on tool shape)

  • 신봉철;김규복;하석재;조명우
    • 한국생산제조학회지
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    • 제20권6호
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    • pp.799-804
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    • 2011
  • CFRP(Carbon Fiber Reinforced Plastics) has been used many industries aerospace, automobile, medical device and building material industries, etc. Because it is lighter than other metals and has good properties, such as rigidity, strength and wear. CFRP may be cured integrity. However, it needs postprocessing similar to drilling or endmilling for shape cutting and combination of various material. In this paper, tool dynamometer and accelerometer used to signal analysis for machining properties under various cutting conditions and tool shape changes. In addition, microscope used to verify the machined CFRP surface. As the results, it was found that the cutting force and the vibration were decreased in the increasing of cutting edge (2-flute < 4-flute < composite tool), and the good machined surface can be obtained in this experiments.

Reinforced concrete corbels strengthened with carbon fiber reinforced plastics

  • Lu, Wen-Yao;Yu, Hsin-Wan;Chen, Chun-Liang;Yang, Tzong-Hwan;Lin, Yu-Sin
    • Computers and Concrete
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    • 제10권3호
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    • pp.259-276
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    • 2012
  • A total of nine reinforced concrete corbels were tested, in this study. Six were externally strengthened with carbon fiber reinforced plastics (CFRP), in the horizontal direction. The cross-sectional area of CFRP and the shear span-to-effective depth ratios are the parameters considered, in this study. Test results indicate that the higher the cross-sectional area of CFRP, the higher is the shear strength of the corbels, and the lower the shear span-to-effective depth ratios, the higher is the shear strength of corbels. The shear strength predicted by the design provisions in section 11.8 of the ACI Code, the strut-and-tie model in Appendix A of the ACI Code, and the softened strut-and-tie (SST) model were compared with the test results. The comparisons show that both the strut-and-tie model in Appendix A of the ACI Code, and the SST model can accurately predict the shear strength of reinforced concrete corbels, strengthened with CFRP.

탄소섬유강화 복합재료의 자기연마 가공에 대한 표면특성 (Surface Characteristics with respect to Magnetic Abrasive Finishing in Carbon Fiber Reinforced Plastics)

  • 문상돈;송준희
    • 대한금속재료학회지
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    • 제49권7호
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    • pp.522-529
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    • 2011
  • Carbon fiber reinforced plastics (CFRP), which have been developed for their high mechanical properties, are insufficient to secure machinery. This paper investigates the use of magnetic abrasive finishing methods and the characteristics of surface roughness for mirror machining of CFRP. The cylindrical surface of CFRP was ground using a diamond paste with sizes of 0.1, 0.5, 1 and 6${\mu}m$. Consequently, an effective surface roughness of 0.03${\mu}m(R_a)$ could be obtained via a paste size of 0.5${\mu}m$. The surface roughness was not improved due to epoxy abrasion between the carbon fiber and the epoxy.

FRP로 보강된 RC보의 전단보강효과 비교연구 (A Comparative Study on the Shear-Strengthening Effect of RC Beams Strengthened by FRP)

  • 심종성;김규선
    • 콘크리트학회지
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    • 제10권4호
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    • pp.101-111
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    • 1998
  • 본 논문의 목적은 전단내력이 부족한 R/C보에 CFS(Carbon Fiber Sheets), CFRP(Carbon Fiber Reinforced Plastic), GFRP(Glass Fiber Reinforced Plastics)를 이용해 전단보강을 할 경우에 보의 역학적 거동특성을 규명하기 위한 것이다. 본 논문의 목적을 달성하기 위하여 총 19개의 시험체가 제작되었으며, 실험변수로는 전단스팬비, 보강재료, 보강방법, 보강간격 및 방향을 산정하였다. 본 논문의 실험결과, FRP를 이용해 전단내력이 부족한 R/C보에 보강을 하였을 경우 약 50~70%정도의 보강효과를 나타내었다. 또한 소성이론에 근거한 철근콘크리트보의 전단강도 예측모델을 개발하였고 실험치와의 비교를 통해 개발된 모델의 적합성을 검증하였다.

탄소섬유 강화 복합재 가공용 드릴 공구 개발 및 홀 가공성 평가 (Development of a Drill Tool for CFRP Machining and Evaluation of Drilling Processing)

  • 사민우
    • 한국기계가공학회지
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    • 제19권3호
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    • pp.8-13
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    • 2020
  • Carbon fiber-reinforced plastics (CFRPs) are extremely strong and light fiber-reinforced plastics containing carbon fibers. CFRPs can be expensive to produce, but are commonly used wherever high strength-to-weight ratio and rigidity are required, such as in the aerospace, automotive, and ship superstructure industries. In CFRP drilling, the tool performance greatly varies depending on the tool shapes, cutting conditions, and diamond coating. This study developed a new type of tungsten carbide drill with multi-blade edges to evaluate the surface quality of CFRP materials according to the coating thickness of diamond-coated drills. Experiments on tool wear, surface roughness, and burr formation were conducted. The bore exit quality of a 12 mμ -coated drill was better than that of a 6 mμ -coated drill. The superior effects of the 12 mμ -coated drill and the good surface quality of CFRP were also demonstrated.

탄소섬유강화 플라스틱의 경면연삭가공 특성 (Mirror Surface Grinding Characteristics and Mechanism of Carbon Fiber Reinforced Plastics)

  • 박규열;이대길;중천위웅
    • 대한기계학회논문집
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    • 제18권10호
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    • pp.2514-2522
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    • 1994
  • The mirror surface grinding of carbon fiber reinforced plastics(CFRP) was realized by using the metal bonded super-abrasive micro grain wheel with electrolytic in-process dressing(ELID). The maximum surface roughness $R_{max}$ of CFRP which was obtained with #6,000 wheel, was 0.65 $\mu{m}$, which was rougher surface finish compared to those of hard and brittle materials with the same mesh number wheel with ELID. The grinding performance was much dependent on the grinding direction and the best surface roughness was obtained at $90^{\circ}C$ grinding with fiber direction. The spark-out effect on the surface improvement was significant when smaller mesh number grinding wheels were used. From the surface observations of CFRP with scanning electron microscope(SEM) and Auger electron spectroscopy(AES), it was found that the mirror surface grinding of CFRP was generated by the homogenization due to carbonization of the ground surface and smearing of chips composed of the carbon fiber and carbonized epoxy resin into the ground surface.

적층각도변화에 따른 CFRP & 혼성 모자형 구조부재의 굽힘 특성 (Bending Characteristic of CFRP & Hybrid Shaped Hat Structure Member According to Stacking Orientation Angle)

  • 김지훈;김정호;차천식;양인영
    • 한국공작기계학회논문집
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    • 제17권3호
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    • pp.34-39
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    • 2008
  • In this study, CFRP(Carbon Fiber Reinforced Plastics) that has high specific strength and elastic modulus and low thermal strain was used as a material for the lightweight structural member. CFRP is a fiber material as anisotropic material. The anisotropic material is characterized by the change of its mechanical properties according to stacking orientation angle. CFRP orientation angle was oriented in [A/B]s in order to examine the effect of CFRP orientation angle on the characteristics of energy absorption. CFRP is very weak to the impact from the outside. So, when impact is applied to CFRP, its strength is rapidly lowered. The hybrid material was manufactured by combining CFRP to aluminum which is lightweight and widely used for structural members of the automobile. The hybrid member was shaped as a side member that could support the automobile engine and mount and absorb a large amount of impact energy at the front-end in case of automobile collision. The bending test device was manufactured in accordance with ASTM standard, and mounted to UTM for bending test. For comparing bending characteristics of the hybrid member with those of Aluminum and CFRP member, tests were performed for aluminum, CFRP and hybrid member, respectively.

CFRP 구멍가공 시 공구의 절삭성능에 관한 연구 (Cutting Performance of Tool in work of CFRP Hole)

  • 신형곤;강기원;김영철;문정수;황성국
    • 한국기계기술학회지
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    • 제20권6호
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    • pp.941-946
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    • 2018
  • Currently, due to the development of technology, the industry is proceeding with the development of advanced materials with high performance such as light weight, heat resistance and electric conductivity. Carbon Fiber Reinforced Plastics (CFRP) is an excellent material with high heat resistance, high strength and thermal shock resistance. In order to obtain excellent hole shape in CFRP drilling, we compared the modified drill shape and the conventional carbide drill. On the other hand, we determine the proper helix angle by observing the CFRP surface according to the helix angle at the trimming of the end mill proceeding after the hole machining.

Rib CFRP 파이프의 강도에 관한 기초적 연구 (The Fundamental Study of Strength on the CFRP Pipe Reinforced Rib)

  • 서성탁
    • 한국산업융합학회 논문집
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    • 제13권1호
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    • pp.41-47
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    • 2010
  • The carbon fiber reinforced plastics, one of unidirectional fiber-reinforced composite materials, are widely used in various field including space and aviation industries, sports and leisure industries and general structural members and parts as have high strength in comparison with the weight, elasticity coefficient, high fatigue strength and lower thermal transformation. This paper present analytical behavior of CFRP pipe reinforced rib under the external force. From the results, the maximum compressive stress occurs at the upper flange of CFRP pipe and tensile stress occurs middle flange of the CFRP pipe. The stress of rib CFRP pipe by increasing effective cross-sectional area was reduced by approximately 35%.

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CFRP 드릴링 공정에서의 공구의 특성에 따른 절삭부하와 공구마모 거동의 고찰 (Study on Tool Wear and Cutting Forces by Tool Properties in CFRP Drilling)

  • 박동섭;정영훈
    • 한국기계가공학회지
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    • 제16권4호
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    • pp.83-88
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    • 2017
  • Recently, the use of advanced materials with light weight significantly increases because of global regulation on CO2 emission. Especially, CFRP (carbon fiber reinforced plastics) one of the most promising advanced materials. Since CFRP has pretty higher strength per unit weight than steel, it is one of most popular materials in aviation industry and its application to automobile rises sharply. Especially, one of the frequent machining processes for CFRP is drilling to make a hole, however, CFRP drilling has troublesome limitations in hole quality and productivity induced due to delamination, splintering and severe tool wear. Particularly, cutting loads increase caused by tool wear makes delamination and splintering even severer. Therefore, tool wear monitoring or reduction in CFRP drilling must be considered seriously. In this study, we measured thrust force, flank wear, and tool surface temperature in drilling using various tools with different sizes and materials. Consequently, it was presented the effects of tool properties on drilled hole quality, thrust force and tool surface temperature.