• 제목/요약/키워드: reheating temperature

검색결과 117건 처리시간 0.025초

Thixoforging 공정을 위한 알루미늄 재료의 유도 가열 (Induction Heating of Aluminum Alloys for Thixoforging)

  • 정홍규;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1998년도 춘계학술대회논문집
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    • pp.107-112
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    • 1998
  • The semi-solid materials(SSMs) fabricated under electric-magnetic stirring condition are necessary to be applicated in the thixoforging process. The optimal reheating conditions to thixoforging process were investigated with changing the reheating time, holding time, reheating temperatures, capacity, and adiabatic material size. In the case of solid fraction fs=50%, the microstructure of SSM (specimen size:d76X 190) at the condition of the first reheating time 4min, holding time lrnin and reheating temperature 350%, the second reheating time 3min, holding time 3min and reheating temperature 575C, the thlrd reheating time lmin, holding time 2min and reheating temperature 584'C, capacity Q=8.398KW, and adiabatic material size 53mm is obtained with globular microstructure and finest.

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Optimal Reheating Condition of Semi-solid Material in Semi-solid Forging by Neural Network

  • Park, Jae-Chan;Kim, Young-Ho;Park, Joon-Hong
    • International Journal of Precision Engineering and Manufacturing
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    • 제4권2호
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    • pp.49-56
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    • 2003
  • As semi-solid forging (SSF) is compared with conventional casting such as gravity die-casting and squeeze casting, the product without inner defects can be obtained from semi-solid forming and globular microstructure as well. Generally, SSF consists of reheating, forging, and ejecting processes. In the reheating process, the materials are heated up to the temperature between the solidus and liquidus line at which the materials exists in the form of liquid-solid mixture. The process variables such as reheating time, reheating temperature, reheating holding time, and induction heating power has large effect on the quality of the reheated billets. It is difficult to consider all the variables at the same time for predicting the quality. In this paper, Taguchi method, regression analysis and neural network were applied to analyze the relationship between processing conditions and solid fraction. A356 alloy was used for the present study, and the learning data were extracted from the reheating experiments. Results by neural network were in good agreement with those by experiment. Polynominal regression analysis was formulated using the test data from neural network. Optimum processing condition was calculated to minimize the grain size and solid fraction standard deviation or to maximize the specimen temperature average. Discussion is given about reheating process of row material and results are presented with regard to accurate process variables fur proper solid fraction, specimen temperature and grain size.

마이크로파 재가열이 쌀밥의 품질에 미치는 영향 (Effect of Microwave Reheating on the Quality of Cooked Rice)

  • 금준석;한억;김용환
    • 한국식품영양과학회지
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    • 제25권3호
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    • pp.504-512
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    • 1996
  • Changes in quality of cooked rice after microwave reheating were evaluated. Ceramic coated microwave oven reduced a reheating time(1 min). Storage temperature, storage time and microwave reheating did not affect the color value of cooked rice after microwave reheating. Hardness of cooked rice after microwave reheating decreased in frozen storage treatment. Photomicrographs of cross-section of cooked rice after microwave reheating showed restoration of starch. Effect of storage temperature and time were not significant in appearance, aroma, taste and texture of cooked rice after microwave reheating for sensory evaluation test.

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Temperature Control of a Reheating Furnace using Feedback Linearization and Predictive Control

  • Park, Jae-Hun;Jang, Yu-Jin;Kim, Sang-Woo
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2001년도 ICCAS
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    • pp.27.1-27
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    • 2001
  • Reheating furnace is a facility of heating up the billet to desired high temperature in the hot charge rolling process and it consists of 3 zones. Temperature control of reheating furnace is essential for successful rolling performance and high productivity. Mostly, temperature control is carried out using PID controller However, the PID control is not effective due to the nonlinearity of the reheating furnace(i.e, presence of the interference of neighboring zones and slow response of temperature etc.). In this paper, feedback linearization method is applied to obtain a linear model of the reheating furnace. Then, controller is designed using simple predictive control method. The effectiveness of this strategy is shown through simulations.

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반용융 성형에서 A356합금의 최적 재가열 과정에 대한 연구 (A Study on the Optimum Reheating Profess of A356 Alloy in Semi-Solid Forming)

  • 윤재민;박준홍;김영호;최재찬
    • 한국정밀공학회지
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    • 제19권2호
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    • pp.114-125
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    • 2002
  • As semi-solid forging (SSF) is compared with conventional easting such as gravity die-easting and squeeze casting, the product without inner defects can be obtained from semi-solid forming and globular microstructure as well. Generally speaking. SSF consists of reheating, forging, ejecting precesses. In the reheating process, the materials are heated up to the temperature between the solidus and liquidus line at which the materials exists in the form of liquid-solid mixture. The process variables such as reheating time, reheating temperature, reheating holding time, and induction heating power have much effect on the quality of the reheated billets. It is difficult to consider all the variables at the same time when predicting the quality. In this paper, Taguchi method, regression analysis and neural network were applied to analyze the relationship between processing conditions and solid fraction. A356 alloy was used for the present study, and the learning data were extracted by the reheating experiments. Results by neural network were on good agreement with those by experiment. Polynominal regression analysis was formulated by using the test data from neural network. Optimum processing condition was calculated to minimize the grain size, solid fraction standard deviation, otherwise, to maximize the specimen temperature average. In this time, discussion is liven about reheating process of row material and results are presented with regard to accurate process variables for proper solid fraction, specimen temperature and grain size.

무균포장법의 Microwave Reheating 후의 품질 특성에 관한 연구 (Effect of Microwave Reheating on Quality of Aseptic-Packaged Cooked Rice)

  • 금준석;이창호;이상효;이현유
    • 한국식품과학회지
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    • 제28권3호
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    • pp.528-537
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    • 1996
  • 무균포장밥의 microwave reheating후의 품질 변화를 리드포장재, 탈산소제, 저장 온도 및 저장 기간을 달리하여 조사하였다. 가열하기 전 무균포장밥의 탄력성 , 응집성 , 부착성은 저장 온도가 증가함에 따라 증가하는 경향을 나타내었고 경도 및 껌성은 반대로 저하되었다 그러나 마이크로파 재가열 후에는 리드포장재, 탈산소제 및 저장 온도의 차이에 따라 조직감 특성의 큰 차이를 나타내지 않았다. 호화도는 저장 온도가 증가할수록 증가하였으며, microwave reheating에 의해 호화 정도가 취반 직추의 상태까지 복원될 수 있었다. 저장후 전자레인지에서 1.5분간 재가열한 처리구의 표면구조를 보면 포장 재료에 따라 큰 차이를 보이지 않았으나 가열 전보다 표면이 매끄럽지 못하고 오목한 부분이 관찰되어 전분이 다시 호화되었음을 알 수 있었다. 밥알의 단면 구조를 관찰한 결과 저장 온도가 감소함에 따라 각이 진 부분이 증가하였으며 호화된 부분이 딱딱하게 보여지 작찬 양상을 보임으로 노화가 이루어졌음을 나타내었다. Microwave reheating 후 단면 구조는 모든 처리구에서 딱딱하고 각이 진 부분들이 감소함으로써 다시 호화가 되었음을 보여주었다.

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총괄열흡수율을 이용한 가열로내 소재(Billet) 온도예측 (Prediction of Billet Temperature by the Total Heat Exchange Factor on the Reheating Furnace)

  • 강덕홍;김기홍;이용국
    • 대한기계학회논문집B
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    • 제24권11호
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    • pp.1549-1554
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    • 2000
  • A new method to determine the total heat exchange factor was proposed for the prediction of billet temperature in a reheating furnace. This method employed the squared of the difference between measured and predicted temperatures as an objective function. The real billet temperature in a walking beam type reheating furnace with 19.75m of its effective length was directly measured by thermocouples. The present method was validated by showing that the predicted billet temperature was in a good agreement with the measured one.

반융용알루미늄재료의 재가열공정 (Reheating Process of Semi-Solid Aluminum Alloy)

  • 강성수;도영진;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 고액공존금속의 성형기술 심포지엄
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    • pp.16-27
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    • 1997
  • A semi-solid forming has a lot of advantages compared to the die casting, squeeze costing and convenctional forging, therefore, semi-solid forming process are now becoming of industial interest for the production of metal components and metal matrix composites. However, the material behaviour in the semi-solid temperature range is not sufficiently known although it controls the whole process through forces and geometry evolutions bcause the behaviour of metal slurries is complex. The semi-solid materials(SSM) fabricated under electric-magnetic stirring condition is necessary to be applicate in forming process. A reheating conditions were studied with the reheating time, holing time and reheating temperatures. The microstructure of SSM (which specimen size:d 40${\times}$i60) on condition of heating time 10min and heating temperature 590$^{\circ}C$ is most globular and finest one. The microstructure of SSM(specimen size:d75${\times}$i60) reheated under the three step reheating conditions is most globular and finest.

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폴리머 열교환기를 사용한 냉각/재가열 시스템의 성능에 관한 연구 (A Study on the Performance of Cooling/Reheating System Using Polymer Heat Exchanger)

  • 김진혁;유성연;한규현
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회B
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    • pp.2154-2159
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    • 2008
  • In conventional air-conditioning systems, when the circulated air from the air-conditioned space pass through the cooling coil in the air-conditioning system, the air is over-cooled to eliminate the moisture as well as to decrease the temperature. The purpose of this study is to test and evaluate performance of the cooling/reheating system which can save both cooling energy and reheating energy by exchanging heat between the cooled air and reheated air. Experimental apparatus consists of fan, ducts, polymer exchangers, cooling coil, electronic auxiliary heater and data acquisition system. Two types of polymer exchanger, plate type and dimple type, made of polypropylene for cooling/reheating system are designed. Heat transfer and dehumidification characteristics of system are tested. The results show that the energy saving is up to 40% in the range of present experimented conditions, and it decreases with increasing velocity, inlet temperature and specific humidity.

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반융용 알루미늄재료의 재가열조건이 구상화 조직에 미치는 영향 (Effect of Reheating Conditions of Semi-Solid Aluminum Alloy on Globular Microstructure)

  • 강성수;강충길;도영진
    • 소성∙가공
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    • 제7권3호
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    • pp.215-224
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    • 1998
  • A semi-solid forming has a lot of advantages compared to the die casting. squeeze casting and conventional forging. therefore, semi-solid forming process is now becoming industrial interest for the production of metal components and metal matrix composites. However the material behaviour in the semi-solid temperature range is not sufficiently known although it controls the whole process through forces and geometry evolutions because the behaviour of metal slurries is complex. The semi-solid materials(SSMs) fabricated under electric-magnetic stirring condition is necessary to be applicated in forming process. A reheating conditions were studied with the reheating time holding time and reheating temperatures. The microstructure of SSM(specimen size : d39${\times}$h85) at the condition of heating time 10min and heating temperature 590${\circ}C$ is the most globular and finest one. The microstructure of SSM(specimen size : d76${\times}$h60) reheated under the three step reheating conditions is most globular and finest.

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