• Title/Summary/Keyword: reheating temperature

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Induction Heating of Aluminum Alloys for Thixoforging (Thixoforging 공정을 위한 알루미늄 재료의 유도 가열)

  • 정홍규;강충길
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.107-112
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    • 1998
  • The semi-solid materials(SSMs) fabricated under electric-magnetic stirring condition are necessary to be applicated in the thixoforging process. The optimal reheating conditions to thixoforging process were investigated with changing the reheating time, holding time, reheating temperatures, capacity, and adiabatic material size. In the case of solid fraction fs=50%, the microstructure of SSM (specimen size:d76X 190) at the condition of the first reheating time 4min, holding time lrnin and reheating temperature 350%, the second reheating time 3min, holding time 3min and reheating temperature 575C, the thlrd reheating time lmin, holding time 2min and reheating temperature 584'C, capacity Q=8.398KW, and adiabatic material size 53mm is obtained with globular microstructure and finest.

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Optimal Reheating Condition of Semi-solid Material in Semi-solid Forging by Neural Network

  • Park, Jae-Chan;Kim, Young-Ho;Park, Joon-Hong
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.2
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    • pp.49-56
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    • 2003
  • As semi-solid forging (SSF) is compared with conventional casting such as gravity die-casting and squeeze casting, the product without inner defects can be obtained from semi-solid forming and globular microstructure as well. Generally, SSF consists of reheating, forging, and ejecting processes. In the reheating process, the materials are heated up to the temperature between the solidus and liquidus line at which the materials exists in the form of liquid-solid mixture. The process variables such as reheating time, reheating temperature, reheating holding time, and induction heating power has large effect on the quality of the reheated billets. It is difficult to consider all the variables at the same time for predicting the quality. In this paper, Taguchi method, regression analysis and neural network were applied to analyze the relationship between processing conditions and solid fraction. A356 alloy was used for the present study, and the learning data were extracted from the reheating experiments. Results by neural network were in good agreement with those by experiment. Polynominal regression analysis was formulated using the test data from neural network. Optimum processing condition was calculated to minimize the grain size and solid fraction standard deviation or to maximize the specimen temperature average. Discussion is given about reheating process of row material and results are presented with regard to accurate process variables fur proper solid fraction, specimen temperature and grain size.

Effect of Microwave Reheating on the Quality of Cooked Rice (마이크로파 재가열이 쌀밥의 품질에 미치는 영향)

  • Kum, Jun-Seok;Han, Ouk;Kim, Yong-Hwan
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.25 no.3
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    • pp.504-512
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    • 1996
  • Changes in quality of cooked rice after microwave reheating were evaluated. Ceramic coated microwave oven reduced a reheating time(1 min). Storage temperature, storage time and microwave reheating did not affect the color value of cooked rice after microwave reheating. Hardness of cooked rice after microwave reheating decreased in frozen storage treatment. Photomicrographs of cross-section of cooked rice after microwave reheating showed restoration of starch. Effect of storage temperature and time were not significant in appearance, aroma, taste and texture of cooked rice after microwave reheating for sensory evaluation test.

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Temperature Control of a Reheating Furnace using Feedback Linearization and Predictive Control

  • Park, Jae-Hun;Jang, Yu-Jin;Kim, Sang-Woo
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.27.1-27
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    • 2001
  • Reheating furnace is a facility of heating up the billet to desired high temperature in the hot charge rolling process and it consists of 3 zones. Temperature control of reheating furnace is essential for successful rolling performance and high productivity. Mostly, temperature control is carried out using PID controller However, the PID control is not effective due to the nonlinearity of the reheating furnace(i.e, presence of the interference of neighboring zones and slow response of temperature etc.). In this paper, feedback linearization method is applied to obtain a linear model of the reheating furnace. Then, controller is designed using simple predictive control method. The effectiveness of this strategy is shown through simulations.

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A Study on the Optimum Reheating Profess of A356 Alloy in Semi-Solid Forming (반용융 성형에서 A356합금의 최적 재가열 과정에 대한 연구)

  • Yoon, Jae-Min;Park, Joon-Hong;Kim, Young-Ho;Choi, Jae-Chan
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.2
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    • pp.114-125
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    • 2002
  • As semi-solid forging (SSF) is compared with conventional easting such as gravity die-easting and squeeze casting, the product without inner defects can be obtained from semi-solid forming and globular microstructure as well. Generally speaking. SSF consists of reheating, forging, ejecting precesses. In the reheating process, the materials are heated up to the temperature between the solidus and liquidus line at which the materials exists in the form of liquid-solid mixture. The process variables such as reheating time, reheating temperature, reheating holding time, and induction heating power have much effect on the quality of the reheated billets. It is difficult to consider all the variables at the same time when predicting the quality. In this paper, Taguchi method, regression analysis and neural network were applied to analyze the relationship between processing conditions and solid fraction. A356 alloy was used for the present study, and the learning data were extracted by the reheating experiments. Results by neural network were on good agreement with those by experiment. Polynominal regression analysis was formulated by using the test data from neural network. Optimum processing condition was calculated to minimize the grain size, solid fraction standard deviation, otherwise, to maximize the specimen temperature average. In this time, discussion is liven about reheating process of row material and results are presented with regard to accurate process variables for proper solid fraction, specimen temperature and grain size.

Effect of Microwave Reheating on Quality of Aseptic-Packaged Cooked Rice (무균포장법의 Microwave Reheating 후의 품질 특성에 관한 연구)

  • Kum, Jun-Seok;Lee, Chang-Ho;Lee, Sang-Hyo;Lee, Hyun-Yu
    • Korean Journal of Food Science and Technology
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    • v.28 no.3
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    • pp.528-537
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    • 1996
  • Qualify changes of microwave-reheated cooked rice aseptic-packaged with different lid materials and oxygen absorbers were determined during storage at $20^{\circ}C,\;30^{\circ}C$ and $40^{\circ}C$. Springiness cohesiveness and adhesiveness increased as storage temperature increased, while gumminess and hardness decreased. Lid materials oxygen absorbers, and storage temperatures showed no significant effect on the textural properties of cooked rice after microwave reheating. Degree of gelatinization was increased as storage temperature increased and was restored after microwave reheating. Scanning electron micrograph showed that the surface of cooked rice became rough and hollowed after microwave reheating for 1.5 min, indicating starch was regelatinized, while there was no difference with respect to lid materials. Photomicrographs of the cross-section of aseptic-Packaged cooked rice showed that a compact and solid structure increased and retrogradation occured in starch as storage temperature decreased, while a compact and solid structure was decreased and starch was regelatinized after microwave reheating.

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Prediction of Billet Temperature by the Total Heat Exchange Factor on the Reheating Furnace (총괄열흡수율을 이용한 가열로내 소재(Billet) 온도예측)

  • Gang, Deok-Hong;Kim, Gi-Hong;Lee, Yong-Guk
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.11
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    • pp.1549-1554
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    • 2000
  • A new method to determine the total heat exchange factor was proposed for the prediction of billet temperature in a reheating furnace. This method employed the squared of the difference between measured and predicted temperatures as an objective function. The real billet temperature in a walking beam type reheating furnace with 19.75m of its effective length was directly measured by thermocouples. The present method was validated by showing that the predicted billet temperature was in a good agreement with the measured one.

Reheating Process of Semi-Solid Aluminum Alloy (반융용알루미늄재료의 재가열공정)

  • 강성수;도영진;강충길
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.06a
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    • pp.16-27
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    • 1997
  • A semi-solid forming has a lot of advantages compared to the die casting, squeeze costing and convenctional forging, therefore, semi-solid forming process are now becoming of industial interest for the production of metal components and metal matrix composites. However, the material behaviour in the semi-solid temperature range is not sufficiently known although it controls the whole process through forces and geometry evolutions bcause the behaviour of metal slurries is complex. The semi-solid materials(SSM) fabricated under electric-magnetic stirring condition is necessary to be applicate in forming process. A reheating conditions were studied with the reheating time, holing time and reheating temperatures. The microstructure of SSM (which specimen size:d 40${\times}$i60) on condition of heating time 10min and heating temperature 590$^{\circ}C$ is most globular and finest one. The microstructure of SSM(specimen size:d75${\times}$i60) reheated under the three step reheating conditions is most globular and finest.

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A Study on the Performance of Cooling/Reheating System Using Polymer Heat Exchanger (폴리머 열교환기를 사용한 냉각/재가열 시스템의 성능에 관한 연구)

  • Kim, Jin-Hyuck;Yoo, Seong-Yeon;Han, Kyu-Hyun
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2154-2159
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    • 2008
  • In conventional air-conditioning systems, when the circulated air from the air-conditioned space pass through the cooling coil in the air-conditioning system, the air is over-cooled to eliminate the moisture as well as to decrease the temperature. The purpose of this study is to test and evaluate performance of the cooling/reheating system which can save both cooling energy and reheating energy by exchanging heat between the cooled air and reheated air. Experimental apparatus consists of fan, ducts, polymer exchangers, cooling coil, electronic auxiliary heater and data acquisition system. Two types of polymer exchanger, plate type and dimple type, made of polypropylene for cooling/reheating system are designed. Heat transfer and dehumidification characteristics of system are tested. The results show that the energy saving is up to 40% in the range of present experimented conditions, and it decreases with increasing velocity, inlet temperature and specific humidity.

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Effect of Reheating Conditions of Semi-Solid Aluminum Alloy on Globular Microstructure (반융용 알루미늄재료의 재가열조건이 구상화 조직에 미치는 영향)

  • Gang, Seong-Su;Gang, Chung-Gil;Do, Yeong-Jin
    • Transactions of Materials Processing
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    • v.7 no.3
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    • pp.215-224
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    • 1998
  • A semi-solid forming has a lot of advantages compared to the die casting. squeeze casting and conventional forging. therefore, semi-solid forming process is now becoming industrial interest for the production of metal components and metal matrix composites. However the material behaviour in the semi-solid temperature range is not sufficiently known although it controls the whole process through forces and geometry evolutions because the behaviour of metal slurries is complex. The semi-solid materials(SSMs) fabricated under electric-magnetic stirring condition is necessary to be applicated in forming process. A reheating conditions were studied with the reheating time holding time and reheating temperatures. The microstructure of SSM(specimen size : d39${\times}$h85) at the condition of heating time 10min and heating temperature 590${\circ}C$ is the most globular and finest one. The microstructure of SSM(specimen size : d76${\times}$h60) reheated under the three step reheating conditions is most globular and finest.

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