• 제목/요약/키워드: refining methods

검색결과 131건 처리시간 0.026초

Effect of separate and mixed refining of hardwood and softwood pulps on paper properties

  • Chauhan, Vipul S.;Kumar, Nitin;Kumar, Manoj;Chakrabarti, Swapan K.;Thapar, S.K.
    • 펄프종이기술
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    • 제43권4호
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    • pp.1-10
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    • 2011
  • Beating or refining is an energy intensive process in paper industry. In India, most of the paper industries blend long fibered softwood pulps with short fibered hardwood or agro based pulps to get the paper properties of competitive level. Refining characteristics of the blend of pulps is very crucial with respect to freeness and strength properties. This study has been carried out to understand the refining behavior of three hardwood pulps and a softwood pulp. The hardwood and softwood pulps are blended in different proportions in two different ways; a) blending after their separate refining, and b) blending before refining followed by mixed refining of the blended pulps. Freeness of pulp, strength, optical and surface properties of paper along with formation have been determined and compared for both the refining methods. The fiber classification of refined pulps was also carried out to analyze the effect of refining method on fiber morphology. The mixed refining of hardwood and softwood pulps marginally affects the fiber morphology in comparison to separate refining of pulps. The strength and other properties of paper prepared from mixed refining of pulps are either better or comparable than those of separately refined pulps.

2단고해에 의한 종이의 물성 변화 (Physical Properties of Paper Depending on Two-Step Refining)

  • 장현성;박종문
    • 펄프종이기술
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    • 제36권2호
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    • pp.1-9
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    • 2004
  • Structure and strengths of paper have been studied by analyzing fibers characteristics depending on refining methods. In those studies stock preparation aspect of softwood and hardwood fibers mixing and fibers characteristics was focused for paper quality improvement. In this study drainage of fibers were analyzed to improve the production efficiency and paper product's quality. Fiber properties by one and two-step refining processes were compared. By applying two-step refining processes($2.8kg_f$ and $5.6kg_f$ of refining load), refining efficiency, drainage, and strengths could be improved at specific extent of refining.

제지용 면 펄프의 CMC 전처리 및 혼합 고해특성 연구 (Study on the Beating Properties of CMC Pre-treated and Mixed Cotton Linter Pulp)

  • 신현식;이진호;김덕기;박종문
    • 펄프종이기술
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    • 제46권4호
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    • pp.11-20
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    • 2014
  • The objective of this study was to investigate the beating properties of two types of cotton pulps such as "cotton lint mixed pulp" and "cotton linter pulp". In order to improve refining characteristics, the effects of carboxymethyl-cellulose (CMC) pre-treatment, mixing ratio changes of cotton lint mixed pulp and cotton linter pulp, and refining load changes were analyzed. In mill application, it was possible to improve the refining characteristics and maintained the strength properties of the paper by applying increasing ratio of cotton linter pulp mixing and controlling the refining methods.

Effect of PFI mill and Valley beater refining on cellulose degree of polymerization, alpha cellulose contents, and crystallinity of wood and cotton fibers

  • Hai, Le Van;Park, Hee Jung;Seo, Yung Bum
    • 펄프종이기술
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    • 제45권4호
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    • pp.27-33
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    • 2013
  • Manufacturing fabrics from dissolving cellulosic pulp is increasing in these days. For making high quality of cellulose-based fabrics, control of cellulose DP (degree of polymerization), its alpha cellulose content, its brightness, and its crystallinity are important. To process the cellulosic raw material, refining of cellulosic fibers is essential, and it is important to know if refining affects those important cellulose properties. The effects of PFI mill and Valley beater refining on the alpha-cellulose content, cellulose DP, crystallinity, and paper mechanical properties of wood and two different cotton fibers were studied. The results showed that PFI mill refining rarely affected those properties. Fibers refined by a Valley beater displayed a small reduction in fiber length in comparison with those refined by a PFI mill. However, the Valley beater refining method produced almost no changes in cellulose properties, either. The refining process seemed to have very little effect on the cellulose DP, crystallinity index, or alpha-cellulose content until the freeness decreased to around 300 mL CSF for wood and 100 mL CSF for cotton fibers, respectively. There were also no differences in tensile strength development in two refining methods.

골판지 고지의 물리화학적 처리에 의한 강도 향상(제 1 보) (Strength Property Improvement of OCC-based Paper by Chemical and Mechanical Treatments(I))

  • 이종훈;서영범;전양
    • 펄프종이기술
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    • 제32권1호
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    • pp.10-18
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    • 2000
  • To improve the physical properties of OCC (Old Corrugated Container) fibers, we used the mechanical pre-treatment on the fibers before refining . The mechanical action in the Hobart mixer induced high shear and compression on the fibers, which resulted in changes of fiber internal structure, and microcompressions on the surface of the fibers. We evaluated the amount of mechanical treatment on the fibers by fiber curl index for convenience. Four different refining techniques were applied to the pre-treated fibers (valley beater, Kady mill, PFI mill, and Impact refining) to find the best combination of the pre-treatment and the refining methods. Conclusions were summarized as followed. 1. Mechanical pre-treatment in Hobart mixer for more than 1 hour caused the increase of curl index of OCC fibers, and increased breaking length, burst index, and tear index the handsheets more than 10 % in this experiment. 2. Kady mill and PFI mill refining were effective in keeping fiber length from shortening Kady mill and Valley beater refining straightened out the fiber curls, and reduced the curl index. 3. Valley beating reduced fiber length very fast and generated fines more than other refining methods. 4. To increase breaking length and burst strength while keeping tear strength , combination of mechanical pre-treatment and Valley beating were most effective.

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Enzymatic and mechanical treatment on chemical pulp

  • Yung, B.S.;Shin, Yoon-Chul;Jeon, Yang
    • 한국펄프종이공학회:학술대회논문집
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    • 한국펄프종이공학회 1999년도 Proceedings of Pre-symposium of the 10th ISWPC
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    • pp.172-177
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    • 1999
  • Effect of fiber treatment with cellulase (Liftase A40), and with two refining methods (Valley beating and impact refining) on wood fiber and handsheet properties were investigated at three refining levels (300, 400, and 500ml) for two furnishes (NBKP and LBKP). Part of the treated furnishes were classified by 150 mesh screen into fine-free fiber, and fines. Fiber length analysis, WRV, zero-span strength, and other handsheet mechanical properties were compared. The study showed that Liftase A40 lowered the zero-span and the folding endurance of both furnishes (NBKP much more and LBKP much less). Pretreatment with Liftase A 40 followed by refining significantly lowered the fiber length and refining energy to reach to the target freeness. Impact refining, which is done by hitting the fibers vertically with rod at 20% solid content, kept the fiber length increased WRV, and improved handsheet mechanical properties much more than valley beating. Properties of fines from different sources were compared in detail in the study.

골판지 고지의 물리화학적 처리에 의한 강도향상 (Strength Property Improvement of OCC-based Paper by Various Mechanical and Chemical Treatments of its Fiber)

  • 서영범;이종훈
    • 농업과학연구
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    • 제26권1호
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    • pp.21-30
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    • 1999
  • 본 연구는 골판지고지의 가장 중요한 물성인 강도적 성질을 증대시키기 위하여 섬유의 전처리 방법으로서 Hobart mixer를 사용하여 섬유 내부의 결합제거 및 섬유표면에 Microcompression을 형성하여 개질처리 하였으며, 4가지 방법의 고해방법(Valley beater, Kady mill, Impact refining)을 채택하여 골판지고지의 최적고해 방법을 찾는데 그 목적을 두고 이 연구를 수행하였다. 그 결과는 다음과 같다. 1. 섬유장감소를 적게 유발하는 고해방법으로는 Kady mill과 PFI mill의 고해방법 이었으며 고해시 Curl을 펴주는 고해방법을 Kady mell과 Valley beater의 고해방법이 적절하였다. 2. 열단장은 Valley beating의 고해방법에 의하여 강도가 가장 많이 증가되었으며 인열강도는 가장 많이 감소하였다. 섬유전처리를 한 Comp-1과 Comp-2는 고해방식과 상관없이 열단장을 전체적으로 약 10% 증대시켰다. 3. 인열강도는 Comp-1, Comp-2의 전처리방법과 PFI mill 고해로 증대할수 있었다. 4. 파열강도는 Comp-1, Comp-2의 전처리방법과 Valley beater 고해로 증대할수 있었다. 5. 인열강도를 우지한채로 열단장을 가장 높이는 방법은 섬유전처리 방식인 Comp-1이나 Comp-2를 사용하여 Valley beating을 이용하는 방법으로 판단되었다.

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갈대와 띠 종자의 정선기술 개발 (Development of Refining Methods in Phragmites Communis and Imperata Cylindrica seed)

  • 김석현
    • 아시안잔디학회지
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    • 제18권1호
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    • pp.29-36
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    • 2004
  • The efficient refinement of seed is required to reduce the cost and labor input in artificial propagation of wild plant. This study was carried out to develop methods for collecting and refining tiny seeds from wild plants. For obtaining Phragmites communis seeds, the inflorescence was cut into small fragments using a Straw Cutter and subsequently detached pappus hairs from seed coat by Hammer Mill. The primary refined seeds were passed 1.0 mm sieve. The screened seeds were subjected to Seed Blower with wind speed of 0.25 mㆍsec-1 to collected intact and well-ripen seeds. The seeds of Imperata cylindrica were refined as follows. Inflorescences were cut using a Straw Cutter first. The pappus was removed from cut fragments using a Hammer Mill and subsequently subjected to Seed Scarifier at 500rpm for 60 sec. for further separation. The separated seeds were passed 1.0 mm screen and collected after blowing with Seed Blower of wind speed of 0.15 mㆍsec-1. When the amount of seed was too little to refine with Seed Scarifier and Blower, the procedure was slightly modified from the procedure described above. The crude seed mixture obtained from Hammer Mill step was hand-refined roughly and then immersed into cone. (95%) sulfuric acid for 2 min. and collected floating portion after dilution of sulfuric acid solution 100 times with tap water. The collected seeds were dried and passed 0.149 mm sieve. During seed refining process using mechanical or sulfuric acid treatments, a small portion of damaged seed were evolved, however, the amount was not noticeable as compared to the total amount of collected seeds. Because the germination percentages between hand-refined seeds and seeds refined by above methods were not statistically different, the developed procedures for refining tiny seed of wild plants are helpful to reduce the cost and labor input in artificial propagation of two species.

효소처리와 지력증강제 활용을 통한 고해동력 절감 (Opportunities of Reducing Refining Energy Using Enzyme and Dry Strength Agent)

  • 이학래;서만석;허용대;강태영
    • 펄프종이기술
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    • 제35권3호
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    • pp.29-36
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    • 2003
  • Reducing the energy consumption while maintaining pulp quality is an important objective of today's paper industry. Enzymatic treatment of fibers and the application of dry strength agent were investigated as methods to reduce energy consumption during refining and to upgrade fiber characteristics. Modification of recycled fibers with an enzyme was effective in improving relining efficiency and reducing refining energy. Optimization of dry strength agent application conditions including stock pH, cationic demand, zeta potential, etc. were found to be very important for improving its effectiveness.

고해하중변화에 의한 탈수성과 탈수영향 인자 분석 (Characteristics of Stock Drainage Depending on Refining Load and Analysis of Drainage Factors)

  • 장현성;박종문
    • 펄프종이기술
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    • 제36권2호
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    • pp.10-16
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    • 2004
  • Structures and strengths of paper have been studied by analyzing fibers characteristics depending on refining methods. Mixing ratio of softwood and hardwood fibers and fibers characteristics have been analyzed for paper quality improvement. In this study flocculation and drainage of fibers were analyzed to improve the production efficiency and paper product's quality. Floc size and drainage rate depending on stock consistency and fines content were analyzed. Total amount of drainage during drainage process was measured quantitatively by using DI(drainage index). Floc size, viscosity of floc and dewatering times were also measured. In the case of refining load $2.8 kg_f$ , drainage was occurred by filtration mechanism rather than thickening mechanism because drainage resistance increased by fibrillation of fibers. Therefore, the drainage rate of $2.8 kg_f$ refining load stock was slower than that of $5.6 kg_f$.