• Title/Summary/Keyword: refining methods

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Effect of separate and mixed refining of hardwood and softwood pulps on paper properties

  • Chauhan, Vipul S.;Kumar, Nitin;Kumar, Manoj;Chakrabarti, Swapan K.;Thapar, S.K.
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.43 no.4
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    • pp.1-10
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    • 2011
  • Beating or refining is an energy intensive process in paper industry. In India, most of the paper industries blend long fibered softwood pulps with short fibered hardwood or agro based pulps to get the paper properties of competitive level. Refining characteristics of the blend of pulps is very crucial with respect to freeness and strength properties. This study has been carried out to understand the refining behavior of three hardwood pulps and a softwood pulp. The hardwood and softwood pulps are blended in different proportions in two different ways; a) blending after their separate refining, and b) blending before refining followed by mixed refining of the blended pulps. Freeness of pulp, strength, optical and surface properties of paper along with formation have been determined and compared for both the refining methods. The fiber classification of refined pulps was also carried out to analyze the effect of refining method on fiber morphology. The mixed refining of hardwood and softwood pulps marginally affects the fiber morphology in comparison to separate refining of pulps. The strength and other properties of paper prepared from mixed refining of pulps are either better or comparable than those of separately refined pulps.

Physical Properties of Paper Depending on Two-Step Refining (2단고해에 의한 종이의 물성 변화)

  • 장현성;박종문
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.36 no.2
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    • pp.1-9
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    • 2004
  • Structure and strengths of paper have been studied by analyzing fibers characteristics depending on refining methods. In those studies stock preparation aspect of softwood and hardwood fibers mixing and fibers characteristics was focused for paper quality improvement. In this study drainage of fibers were analyzed to improve the production efficiency and paper product's quality. Fiber properties by one and two-step refining processes were compared. By applying two-step refining processes($2.8kg_f$ and $5.6kg_f$ of refining load), refining efficiency, drainage, and strengths could be improved at specific extent of refining.

Study on the Beating Properties of CMC Pre-treated and Mixed Cotton Linter Pulp (제지용 면 펄프의 CMC 전처리 및 혼합 고해특성 연구)

  • Shin, Hyeon-Sik;Lee, Jin-Ho;Kim, Duk-Ki;Park, Jong-Moon
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.46 no.4
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    • pp.11-20
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    • 2014
  • The objective of this study was to investigate the beating properties of two types of cotton pulps such as "cotton lint mixed pulp" and "cotton linter pulp". In order to improve refining characteristics, the effects of carboxymethyl-cellulose (CMC) pre-treatment, mixing ratio changes of cotton lint mixed pulp and cotton linter pulp, and refining load changes were analyzed. In mill application, it was possible to improve the refining characteristics and maintained the strength properties of the paper by applying increasing ratio of cotton linter pulp mixing and controlling the refining methods.

Effect of PFI mill and Valley beater refining on cellulose degree of polymerization, alpha cellulose contents, and crystallinity of wood and cotton fibers

  • Hai, Le Van;Park, Hee Jung;Seo, Yung Bum
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.45 no.4
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    • pp.27-33
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    • 2013
  • Manufacturing fabrics from dissolving cellulosic pulp is increasing in these days. For making high quality of cellulose-based fabrics, control of cellulose DP (degree of polymerization), its alpha cellulose content, its brightness, and its crystallinity are important. To process the cellulosic raw material, refining of cellulosic fibers is essential, and it is important to know if refining affects those important cellulose properties. The effects of PFI mill and Valley beater refining on the alpha-cellulose content, cellulose DP, crystallinity, and paper mechanical properties of wood and two different cotton fibers were studied. The results showed that PFI mill refining rarely affected those properties. Fibers refined by a Valley beater displayed a small reduction in fiber length in comparison with those refined by a PFI mill. However, the Valley beater refining method produced almost no changes in cellulose properties, either. The refining process seemed to have very little effect on the cellulose DP, crystallinity index, or alpha-cellulose content until the freeness decreased to around 300 mL CSF for wood and 100 mL CSF for cotton fibers, respectively. There were also no differences in tensile strength development in two refining methods.

Strength Property Improvement of OCC-based Paper by Chemical and Mechanical Treatments(I) (골판지 고지의 물리화학적 처리에 의한 강도 향상(제 1 보))

  • Lee, Jong-Hoon;Seo, Yung B.;Jeon, Yang
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.32 no.1
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    • pp.10-18
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    • 2000
  • To improve the physical properties of OCC (Old Corrugated Container) fibers, we used the mechanical pre-treatment on the fibers before refining . The mechanical action in the Hobart mixer induced high shear and compression on the fibers, which resulted in changes of fiber internal structure, and microcompressions on the surface of the fibers. We evaluated the amount of mechanical treatment on the fibers by fiber curl index for convenience. Four different refining techniques were applied to the pre-treated fibers (valley beater, Kady mill, PFI mill, and Impact refining) to find the best combination of the pre-treatment and the refining methods. Conclusions were summarized as followed. 1. Mechanical pre-treatment in Hobart mixer for more than 1 hour caused the increase of curl index of OCC fibers, and increased breaking length, burst index, and tear index the handsheets more than 10 % in this experiment. 2. Kady mill and PFI mill refining were effective in keeping fiber length from shortening Kady mill and Valley beater refining straightened out the fiber curls, and reduced the curl index. 3. Valley beating reduced fiber length very fast and generated fines more than other refining methods. 4. To increase breaking length and burst strength while keeping tear strength , combination of mechanical pre-treatment and Valley beating were most effective.

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Enzymatic and mechanical treatment on chemical pulp

  • Yung, B.S.;Shin, Yoon-Chul;Jeon, Yang
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 1999.11b
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    • pp.172-177
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    • 1999
  • Effect of fiber treatment with cellulase (Liftase A40), and with two refining methods (Valley beating and impact refining) on wood fiber and handsheet properties were investigated at three refining levels (300, 400, and 500ml) for two furnishes (NBKP and LBKP). Part of the treated furnishes were classified by 150 mesh screen into fine-free fiber, and fines. Fiber length analysis, WRV, zero-span strength, and other handsheet mechanical properties were compared. The study showed that Liftase A40 lowered the zero-span and the folding endurance of both furnishes (NBKP much more and LBKP much less). Pretreatment with Liftase A 40 followed by refining significantly lowered the fiber length and refining energy to reach to the target freeness. Impact refining, which is done by hitting the fibers vertically with rod at 20% solid content, kept the fiber length increased WRV, and improved handsheet mechanical properties much more than valley beating. Properties of fines from different sources were compared in detail in the study.

Strength Property Improvement of OCC-based Paper by Various Mechanical and Chemical Treatments of its Fiber (골판지 고지의 물리화학적 처리에 의한 강도향상)

  • Seo, Yung B.;Lee, Jong Hoon
    • Korean Journal of Agricultural Science
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    • v.26 no.1
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    • pp.21-30
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    • 1999
  • To increase the strength properties of recycled fiber, especially OCC (Old Corrugated Container) in this study, we used the mechanical pretreatment on the fibers before refining. The mechanical action in the Hobart mixer induced high shear and compression on the fibers, which resulted in the breakdowns of fiber internal structure, and microcompressions on the surface of the fibers. We evaluated the degree of mechanical treatment by fiber curl index. Four different refining techniques were applied to the pretreated fibers (Valley beater, Kady mill, PFI mill, and Impact refining) to find the best combination of the pretreatment and the refining methods. Conclusions were summarized as followed. 1. In keeping the fiber length from shortening, Kady mill and PFI mill refining were effective. Kady mill and Valley beater application tended to straighten out the fiber shapes. 2. Valley beating increased the breaking length of the handsheets better than other methods, while lowering the tear strength most. The mechanical pretreatment increased breaking length about 10% in average irrespective of four different refining methods. 3. Tear strength was increased by the mechanical pretreatment and by the PFI mill refining. 4. Burst strength was increased by the mechanical pretreatment and by valley beating method. 5. In increasing the breaking length and burst strength while keeping tear strength, combination of mechanical pretreatment and Valley beating were most effective.

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Development of Refining Methods in Phragmites Communis and Imperata Cylindrica seed (갈대와 띠 종자의 정선기술 개발)

  • 김석현
    • Asian Journal of Turfgrass Science
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    • v.18 no.1
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    • pp.29-36
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    • 2004
  • The efficient refinement of seed is required to reduce the cost and labor input in artificial propagation of wild plant. This study was carried out to develop methods for collecting and refining tiny seeds from wild plants. For obtaining Phragmites communis seeds, the inflorescence was cut into small fragments using a Straw Cutter and subsequently detached pappus hairs from seed coat by Hammer Mill. The primary refined seeds were passed 1.0 mm sieve. The screened seeds were subjected to Seed Blower with wind speed of 0.25 mㆍsec-1 to collected intact and well-ripen seeds. The seeds of Imperata cylindrica were refined as follows. Inflorescences were cut using a Straw Cutter first. The pappus was removed from cut fragments using a Hammer Mill and subsequently subjected to Seed Scarifier at 500rpm for 60 sec. for further separation. The separated seeds were passed 1.0 mm screen and collected after blowing with Seed Blower of wind speed of 0.15 mㆍsec-1. When the amount of seed was too little to refine with Seed Scarifier and Blower, the procedure was slightly modified from the procedure described above. The crude seed mixture obtained from Hammer Mill step was hand-refined roughly and then immersed into cone. (95%) sulfuric acid for 2 min. and collected floating portion after dilution of sulfuric acid solution 100 times with tap water. The collected seeds were dried and passed 0.149 mm sieve. During seed refining process using mechanical or sulfuric acid treatments, a small portion of damaged seed were evolved, however, the amount was not noticeable as compared to the total amount of collected seeds. Because the germination percentages between hand-refined seeds and seeds refined by above methods were not statistically different, the developed procedures for refining tiny seed of wild plants are helpful to reduce the cost and labor input in artificial propagation of two species.

Opportunities of Reducing Refining Energy Using Enzyme and Dry Strength Agent (효소처리와 지력증강제 활용을 통한 고해동력 절감)

  • 이학래;서만석;허용대;강태영
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.35 no.3
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    • pp.29-36
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    • 2003
  • Reducing the energy consumption while maintaining pulp quality is an important objective of today's paper industry. Enzymatic treatment of fibers and the application of dry strength agent were investigated as methods to reduce energy consumption during refining and to upgrade fiber characteristics. Modification of recycled fibers with an enzyme was effective in improving relining efficiency and reducing refining energy. Optimization of dry strength agent application conditions including stock pH, cationic demand, zeta potential, etc. were found to be very important for improving its effectiveness.

Characteristics of Stock Drainage Depending on Refining Load and Analysis of Drainage Factors (고해하중변화에 의한 탈수성과 탈수영향 인자 분석)

  • 장현성;박종문
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.36 no.2
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    • pp.10-16
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    • 2004
  • Structures and strengths of paper have been studied by analyzing fibers characteristics depending on refining methods. Mixing ratio of softwood and hardwood fibers and fibers characteristics have been analyzed for paper quality improvement. In this study flocculation and drainage of fibers were analyzed to improve the production efficiency and paper product's quality. Floc size and drainage rate depending on stock consistency and fines content were analyzed. Total amount of drainage during drainage process was measured quantitatively by using DI(drainage index). Floc size, viscosity of floc and dewatering times were also measured. In the case of refining load $2.8 kg_f$ , drainage was occurred by filtration mechanism rather than thickening mechanism because drainage resistance increased by fibrillation of fibers. Therefore, the drainage rate of $2.8 kg_f$ refining load stock was slower than that of $5.6 kg_f$.