• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.35 no.4
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• pp.8-16
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• 2003

The objective of this study was to investigate the potential application of the separated refining system in the papermaking process using cotton pulps. The cotton staple and linter fibers were expected to show a great difference in their refining responses due to their morphological and physical differences. Experiments were conducted to examine the differences in flocculation tendency, CED viscosity, fiber length, handsheet properties and the SEM surface images between staple and linter fibers at a given refining degree. These fibers were also subjected to separated refining in a laboratory-scale beater and in a mill-scale refiner as well. The effect of the separated refining on the refining rates and papermaking properties were evaluated. Results obtained are summarized as follows: 1. Fiber flocculation tendency of cotton staple was estimated to be significantly greater than that of linter fibers; 2. The staple fibers showed higher cellulose DP, longer fiber length and higher sheet strength at a given refining degree compared to linter fibers, but remarkably slower refining rate was observed; 3. The separated refining system exhibited a significant increase in sheet strengths, especiauy in folding endurance, with an increase in the fibrillation on the surface of staple fibers, but slightly lower or comparable fiber length after refining to the mixed refining system; 4. Similar results were also obtained from the machine trial in which about 7-8％ energy saving effects were achived in the separated refining system. On the basis of the results observed in this study, it was concluded that a significant increase in paper strength and a substantial reduction in refining energy consumption could be achieved using the separated refining system for the cotton staple and linter fiber stock refining.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.43 no.4
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• pp.1-10
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• 2011

Beating or refining is an energy intensive process in paper industry. In India, most of the paper industries blend long fibered softwood pulps with short fibered hardwood or agro based pulps to get the paper properties of competitive level. Refining characteristics of the blend of pulps is very crucial with respect to freeness and strength properties. This study has been carried out to understand the refining behavior of three hardwood pulps and a softwood pulp. The hardwood and softwood pulps are blended in different proportions in two different ways; a) blending after their separate refining, and b) blending before refining followed by mixed refining of the blended pulps. Freeness of pulp, strength, optical and surface properties of paper along with formation have been determined and compared for both the refining methods. The fiber classification of refined pulps was also carried out to analyze the effect of refining method on fiber morphology. The mixed refining of hardwood and softwood pulps marginally affects the fiber morphology in comparison to separate refining of pulps. The strength and other properties of paper prepared from mixed refining of pulps are either better or comparable than those of separately refined pulps.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.33 no.1
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• pp.38-44
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• 2001

The effects of refining load on the paper properties were investigated. HwBKP, SwBKP and SwUKP were refined with PFI mill at the load of 3.33 N/mm and 6.00 N/mm. Higher Scott bond was obtained at the higher refining load for three pulp used in this study. However any changes in the light scattering coefficient with the change of refining load were not observed. Although the effect of refining load on the formation index for SwUKP was not observed, higher refining load gave the better formation for HwBKP and SwBKP. The fiber mass and fiber crowding factor were not affected by the refining load. Higher apparent density and tensile index were obtained with the higher refining load. However, the higher refining load did not improve the tensile index at the same apparent density. The tear index was decreased with the increase of refining load.

• Journal of the Korean Wood Science and Technology
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• v.48 no.6
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• pp.869-877
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• 2020

The power consumption in the low consistency (LC) refining is an important indicator for the optimal control of the process and it is composed of the net power and the no-load power. The refining efficiency and process characterization of LC refining are directly affected by power consumption. In this paper, the effect of pulp consistency and average fiber length on the power consumption and refining efficiency were studied through the LC refining trials conducted by an experimental disc refiner. It is found that the curve of power-gap clearance can be divided into constant power section, power reduction section, and power increase section. And the no-load power and the adjustable domain of loading applied by the refining plates will increase as the increase of pulp consistency, while the increase of net power is larger than that of no-load power which makes the increasing of refining efficiency. Meanwhile, the adjustable domain of loading applied by the refining plates can be slightly improved by increasing the average fiber length, but its effect on the no-load power in the LC refining process can be neglected. The study of power consumption in LC refining is of positive significance for the proper selection of pulp properties in LC refining, in-depth exploration of refining mechanism, and energy consumption reduction in refining.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.35 no.2
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• pp.6-11
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• 2003

Refining process is of critical importance unit process for papermaking that influences freeness as well as many mechanical and physical properties of paper. Refining is the process that requires extensive amount of electrical energy. Thus it is required to evaluate the refining process in terms of its influence on fiber and paper properties as well as its effect on energy consumption. In this study, to evaluate the efficiency of refining process the theory of inch contacts has been employed, and the influence of refining processes on fiber and paper properties has been determined and discussed.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.39 no.3
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• pp.24-29
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• 2007

The stress and strain properties of KOCC were modified to improve the performance of KOCC as a packaging raw material. The refining consistency, refining degree, blending conditions and the grammage of handsheet were varied. The stress-strain properties, tensile energy absorption were measured. The refining improved significantly the stress and strain properties of paper, especially at lower refining consistency. The increase of grammage also contributed to the improvement in the stress and strain of paper. It was also found that the refining, blending and grammage contributed to the increase of tensile energy absorption. However, it is strongly recommended to apply the combination of refining consistency, refining degree and mechanical treatment(blending).

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.36 no.2
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• pp.1-9
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• 2004

Structure and strengths of paper have been studied by analyzing fibers characteristics depending on refining methods. In those studies stock preparation aspect of softwood and hardwood fibers mixing and fibers characteristics was focused for paper quality improvement. In this study drainage of fibers were analyzed to improve the production efficiency and paper product's quality. Fiber properties by one and two-step refining processes were compared. By applying two-step refining processes($2.8kg_f$ and $5.6kg_f$ of refining load), refining efficiency, drainage, and strengths could be improved at specific extent of refining.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.47 no.1
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• pp.35-44
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• 2015

Thermomechanical pulping process uses large amounts of energy, mostly electricity to run electrical facilities. Thermomechanical pulp (TMP) made from Pinus densiflora also has a big drawback that refining consumes 90 per cent of the total energy used in TMP process. This study explored to draw up a way to save refining energy through different thermal treatment at the stages of presteaming and refining. Presteaming temperature was $80^{\circ}C$, $100^{\circ}C$, and $120^{\circ}C$. After presteaming at each temperature, refining was carried out at $100^{\circ}C$, $120^{\circ}C$, and $140^{\circ}C$ respectively. In a presteaming stage, steaming temperature over $120^{\circ}C$ greatly contributed to the decrease of refining energy leading to earlier attainment of a target freeness, irrespective of refining temperature. In addition, NaOH treatment with presteaming enhanced better development of fiber properties during refining than presteaming without NaOH. High temperature refining at $140^{\circ}C$ produced a high strength paper, and wood chips treated by alkali responded better to refining than at over $120^{\circ}C$. Improved softening effect on wood chips led to the decrease in shives contents but it gave no effect on pitch contents of TMP.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.38 no.4 s.117
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• pp.10-16
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• 2006

The study was carried out to investigate how the refining of pulps affects the stress-strain characteristics and physical properties of paper. SwBKP and HwBKP were refined with Hollender laboratory beater to obtain three levels of freeness(500, 400 and 300 ml CSF) at the different consistencies(0.5% and 1.0%). The effects of fines were also evaluated. The stresses and strains of papers made from SwBKP and HwBKP were increased with refining. The absolute value of strain in paper made from SwBKP was higher than those of paper made from HwBKP. We also found that the presence of fines increased the stress and strain significantly in both pulp types. The refining at lower pulp consistency gave higher stress and strain properties. Most physical properties of paper were improved with refining, but the effect of refining consistency depended on the characteristics of each physical properties.

• Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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• 2006.06a
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• pp.37-42
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• 2006

The paper discusses the combined use of softwood and eucalyptus kraft pulps in the production of printing and writing papers. Looking for process and paper quality optimization, refining pilot plant trails were carried to identify the effects of refining type (mixed or separate) and intensities (specific edge load), and also furnish composition (amount of each pulp in mixture) on final paper quality and process costs. The basic effects on pulp fibers were evaluated against paper quality properties, such as physical strengths, bulk, vessel picking, opacity and porosity, as well as the interactions with papermaking process, such as estimates of paper machine runnability, paper breaks and industrial refining control. The results show that the furnish composition and the type of refining has a significant effect on properties related with both final paper quality and total costs. The best alternative for printing and writing papers was identified for mixed refining, under the lowest refining intensity, and with the highest dosage of eucalyptus pulp.