• Title/Summary/Keyword: refinery and chemical plant

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A Study on plans for improving localization of process pumps for petrochemical plants (석유화학 플랜트용 프로세스 펌프의 국산화율 제고 방안에 관한 연구)

  • Cho, Won-Bae;Moon, Seung-Jae;Yoo, Hoseon
    • Plant Journal
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    • v.5 no.3
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    • pp.50-58
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    • 2009
  • In this paper, the present condition for localization of process pumps and the enhancement method of the localization ratio of process pumps for refinery and chemical plant market were studied. The market of plant industry in the world has grown rapidly since 2000. However, the profit of domestic plant EPC compaies cound not have been increased as much as the market scale because they procured most of equipment from overseas. To make remarkable profit of plant EPC companies in the petrochemical industry, localization of equipments is required. Suitable equipment for localization is process pump applied API 610 standard. An purchased amount of pumps from overseas by domestic plant EPC companies in the last two years were 230 billion won. If process pumps are localized then an profit of plant EPC project will increase.

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A Study on the Determination for Rated Voltage Considering the Stability in the Refinery and Chemical Plant by Isolated Power System (독립계통 정유·화학플랜트의 안정도를 고려한 정격전압 결정에 관한 연구)

  • Shin, Ho-Jeon;Cho, Man-Young;Chung, In-Sung;Kim, Jin-Seok;Kim, Jae-Chul
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.65 no.1
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    • pp.200-207
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    • 2016
  • Nowadays, it is a global trend to build refinery or chemical plants with an isolated system in a place distant from the center of a city. In the refinery or chemical plants equipped with an isolated system, induced motors mostly take the load, and the scale of high-voltage electric motors reaches from several kW up to several MW. Therefore, it is needed to examine the effects of electric motors on the power system closely in the stages of planning and designing a plant to build a stable power system. This study is aimed to investigate how to decide rated voltage in consideration of stability which has not been considered in the stages of planning and designing so far in order to secure stability for the power system.

A Systems Engineering Approach to FEED Work Process Development for Refinery Plant (시스템 엔지니어링 접근 방법에 의한 정유 플랜트의 FEED 수행 업무 프로세스 개발)

  • Kim, Sun Young;Cha, Jae-Min;Kim, Junpil;Suh, Suk-Hwan;Sur, Hwal Won
    • Journal of the Korean Society of Systems Engineering
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    • v.10 no.1
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    • pp.1-15
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    • 2014
  • Refinery plant producing petroleum products from crude oil has significantly contributed to the creation of the national interests as a leading engineering industries. However, domestic Engineering Procurement Construction (EPC) companies are facing heavy competition for orders. Domestic EPC companies as EPC contractors are faced with some problems such as undertaking responsibility for FEED packages produced by other FEED companies. But domestic EPC contractors are unfamiliar to development and validation of FEED packages. It causes poor profitability and lower competitiveness of domestic companies. It is necessary for domestic companies to have capability to perform FEED activities in order to overcome these limitations instead of focusing on EPC phase after FEED phase. The systematic procedure is needed to perform the FEED activities, however, there are present difficulties on it due to the lack of experience in FEED packages development which require various engineering knowledge of chemical process, mechanics, electrics, instrumentation, civil engineering. This study has applied systems engineering method which is multi-disciplinary approach to derive and verify the solution to meet the customer's needs when the complex system is developed to task execution process development of FEED activities for refinery plant. The problems that may occur in the future were identified in advance by taking into account the various stakeholders and system context through the application of systems engineering. It helps to develop the task execution process systematically. The developed task execution process of FEED activities is planned to make effectiveness verified by engineering professionals experienced in FEED and continually enhance this process by field application.

A Study on the Development of Assessment Index for Catastrophic Incident Warning Sign at Refinery and Pertrochemical Plants (정유 및 석유화학플랜트 중대사고 전조신호 평가지표 개발에 관한 연구)

  • Yun, Yong Jin;Park, Dal Jae
    • Korean Chemical Engineering Research
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    • v.57 no.5
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    • pp.637-651
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    • 2019
  • In the event of a major accident such as an explosion in a refinery or a petrochemical plant, it has caused a serious loss of life and property and has had a great impact on the insurance market. In the case of catastrophic incidents occurring in process industries such as refinery and petrochemical plants, only the proximate causes of loss have been drawn and studied from inspectors or claims adjustors responsible for claims of property insurers, incident cause investigators, and national forensic service workers. However, it has not been done well for conducting root cause analysis (RCA) and identifying the factors that contributed to the failure and establishing preventive measures before leading to chemical plant's catastrophic incidents. In this study, the criteria of warning signs on CCPS catastrophic incident waning sign self-assessment tool which was derived through the RCA method and the contribution factor analysis method using the swiss cheese model principle has been reviewed first. Secondly, in order to determine the major incident warning signs in an actual chemical plant, 614 recommendations which have been issued during last the 17 years by loss control engineers of global reinsurers were analyzed. Finally, in order to facilitate the assessment index for catastrophic incident warning signs, the criteria for the catastrophic incident warning sign index at chemical plants were grouped by type and classified into upper category and lower category. Then, a catastrophic incident warning sign index for a chemical plant was developed using the weighted values of each category derived by applying the analytic hierarchy process (pairwise comparison method) through a questionnaire answered by relevant experts of the chemical plant. It is expected that the final 'assessment index for catastrophic incident warning signs' can be utilized by the refinery and petrochemical plant's internal as well as external auditors to assess vulnerability levels related to incident warning signs, and identify the elements of incident warning signs that need to be tracked and managed to prevent the occurrence of serious incidents in the future.

A Proposal for Role and Mission of Chemical Engineering Professional Engineer in Pint Engineering Industry in the 21st Century (21세기 플랜트엔지니어링 산업에 있어서의 화공기술사의 기대와 역할)

  • 차순철
    • Journal of the Korean Professional Engineers Association
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    • v.33 no.5
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    • pp.28-32
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    • 2000
  • It is about time for Korean plant engineering industry to evaluate what they have achieved in the past and to foresee how this industry will change in the future. Since the IMF infection in the late 1997, Korean engineering industry has become to realize how important it is to formulate plans and solutions in order to be successful in the EPC industry. Korean plant engineering has accomplished remarkable growth in terms of its sales volumes and sizes of petrochemical & refinery plants they have executed, but unfortunately they have not done a nice job of generating sufficient profits. Many Korean engineering companies have carried out million and billion dollars of "projects" where they unfortunately suffered deficits, and as a result, some companies actually went deteriorated and were merged, and acquired by bigger companies. Based on above philosophy, the ten(10) key factors are suggested regarding a proposal for role and mission of chemical engineering professional engineer in plant engineering industry in the 21\\\" century.

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Ultrasonic Pretreatment for Thermophilic Aerobic Digestion in Industrial Waste Activated Sludge Treatment

  • Kim, Young-Kee;Kwak, Myung-Shin;Lee, Won-Hong;Park, Jeong-Woo
    • Biotechnology and Bioprocess Engineering:BBE
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    • v.5 no.6
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    • pp.469-474
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    • 2000
  • In order to enhance the degradation efficiency of waste activated sludge (WAS) by thermophilic aerobic digestion, an ultrasonic pretreatment was examined. It was observed that ultrasonic pretreatment increased the solubilization of organic matter in the WAS and that the solubilization ratio of the organics increased during the first 30 min but did not extensively increase thereafter. Therefore, a pretreatment time of 30 min was determined to be the economical pretreatment time from the experimental results. From the digestion experiments, which was conducted using the WAS collected from an oil refinery plant in Inchon, Korea, investigating the effects of an ultrasonic pretreatment on thermophilic aerobic digestion, it was confirmed that the proposed ultrasonic pretreatment was effective at enhancing the release of the cellular components in WAS and the degradation of released components in the thermophilic aerobic digestion.

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Effects of Ambient Ozone Levels on Rice Yield (자연대기수준의 오존농도가 동진벼의 수량에 미치는 영향)

  • 허재선;이충일
    • Korean Journal Plant Pathology
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    • v.14 no.6
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    • pp.720-724
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    • 1998
  • Open-top field chamber study was carried out to investigate effect of ambient ozone level on the yield of rice cultivar 'Dongjin' in Kwangyang area located in the vicinity of the industrial complex of Yechon petrolium refinery and chemical works or Kwangyang Iron and Steel works during the summer of 1997. mean ozone concentration of ambient air during daytime (9:00∼17:00) was revealed to exceed over 40 ppb which is defined to be a critical level causing plant injury and yield reduction in Europe. Yield component analysis showed that there was no significant difference in rice yield between ambient air and charcoal-filtered air. The results suggest that the ambient ozone levels during the exposure period had no effect on yield reduction of rice cultivar 'Dongjin' and it is likely that the cultivar is tolerant to ambient ozone levels.

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Suggestion of nuclear hydrogen supply by analyzing status of domestic hydrogen demand (국내 수소 수요현황 파악을 통한 원자력 수소의 공급 용량 예측 안)

  • Lim, Mee-Sook;Bang, Jin-Hwan;Oh, Jeon-Keun;Yoon, Young-Seek
    • Journal of Hydrogen and New Energy
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    • v.17 no.1
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    • pp.90-97
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    • 2006
  • Hydrogen is used as a chemical feedstock in several important industrial processes, including oil refineries and petro-chemical production. But, nowadays hydrogen is focused as energy carrier on the rising of problems such as exhaustion of fossil fuel and environmental pollution. Thermochemical hydrogen production by nuclear energy has potential to efficiently produce large quantities of hydrogen without producing greenhouse gases, and research of nuclear hydrogen, therefore, has been worked with goal to demonstrate commercial production in 2020. The oil refineries and petro-chemical plant are very large, centralized producers and users of industrial hydrogen, and high-potential early market for hydrogen produced by nuclear energy. Therefore, it is essential to investigate and analyze for state of domestic hydrogen market focused on industrial users. Hydrogen market of petro-chemical industry as demand site was investigated and worked for demand forecast of hydrogen in 2020. Also we suggested possible supply plans of nuclear hydrogen considered regional characteristics and then it can be provided basis for determination of optimal capacity of nuclear hydrogen plant in 2020.

A Study on Process Safety Incident Precursors to Prevent Major Process Safety Incidents in the Yeosu Chemical Complex

  • Baek, Seung-Hyun;Kwon, Hyuck-Myun;Byun, Hun-Soo
    • Korean Chemical Engineering Research
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    • v.56 no.2
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    • pp.212-221
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    • 2018
  • Process safety incidents and loss events can be prevented if we identify and adequately take measures on process safety incident precursors in a timely manner. If we look into and take action against the process safety hazard factors causing the incident in the refinery and petrochemical plant, major process safety incidents can be prevented through eliminating or decreasing hazardous factors. We conducted a survey for the major process safety incident precursor to look specifically into the potential process safety hazardous factors of refineries and petrochemical plants in the Yeosu chemical complex. A self-assessment checklist, which was published by Center for Chemical Process Safety "Recognizing catastrophic incident warning signs in the process industry" on major incidents warning sign, was used for the survey. Through this survey, the major process safety incident leading indicators in the process industry were found by process safety management elements, and each site and/or facility can use these leading indicators for activities for process safety incident prevention. In addition, we proposed action items required to eliminate the root cause of those process safety incident leading indicators.

Application of a Thermophilic Aerobic Digestion Process to Industrial Waste Activated Sludge Treatment

  • Kim, Young-Kee;Eom, Yong-Suk;Oh, Byung-Keun;Lee, Won-Hong;Choi, Jeong-Woo
    • Journal of Microbiology and Biotechnology
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    • v.11 no.4
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    • pp.570-576
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    • 2001
  • Thermophilic aerobic bacteria were applied in the degradation of industrial waste activated sludge (WAS) on a laboratory scale expreiment. The performance of digestion was estimated by measuring the reduction of total suspended solids (TSS), dissolved organic carbon (DOC), and total organic carbon (TOC). Among three strains of Bacillus stearothermophilus and three strains of Thermus species, B. stearothemophilus ATCC 31197 showed the best overall efficiency level for the degradation of industrial WAS, which was collected from a wastewater treatment plant in an oil refinery factory. Industrial WAS coul be successfully detraded in a batch digestion with ATCC 31197. The stability of the digestion process with ATCC 31197 was successfully verified by semi-continuous (fill-and-draw) digestion experiment. From the results of this study, it was shown that the thermophilic aerobic digestion process with ATCC 31197 could efficiently be applied to the degradation of industrial WAS.

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