• Title/Summary/Keyword: reduction atmosphere

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Hydrogen Reduction Behavior and Microstructure Characteristics of Ball-milled CuO-Co3O4 Powder Mixtures (볼 밀링한 CuO-Co3O4 혼합분말의 수소환원 거동과 미세조직 특성)

  • Han, Ju-Yeon;Lee, Gyuhwi;Kang, Hyunji;Oh, Sung-Tag
    • Journal of Powder Materials
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    • v.26 no.5
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    • pp.410-414
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    • 2019
  • The hydrogen reduction behavior of the $CuO-SCo_3O_4$ powder mixture for the synthesis of the homogeneous Cu-15at%Co composite powder has been investigated. The composite powder is prepared by ball milling the oxide powders, followed by a hydrogen reduction process. The reduction behavior of the ball-milled powder mixture is analyzed by X-ray diffraction (XRD) and temperature-programmed reduction at different heating rates in an Ar-10%H2 atmosphere. The scanning electron microscopy and XRD results reveal that the hydrogen-reduced powder mixture is composed of fine agglomerates of nanosized Cu and Co particles. The hydrogen reduction kinetics is studied by determining the degree of peak shift as a function of the heating rate. The activation energies for the reduction of the oxide powders estimated from the slopes of the Kissinger plots are 58.1 kJ/mol and 65.8 kJ/mol, depending on the reduction reaction: CuO to Cu and $SCo_3O_4$ to Co, respectively. The measured temperature and activation energy for the reduction of $SCo_3O_4$ are explained on the basis of the effect of pre-reduced Cu particles.

Carbothermal Reduction of Spray Dried Titanium-Cobalt-Oxygen Based Oxide Powder by Solid Carbon (분무건조법에 의해 제조된 Ti-Co-O계 산화물 분말의 고체 탄소에 의한 환원/침탄)

  • 이길근;문창민;김병기
    • Journal of Powder Materials
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    • v.11 no.1
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    • pp.28-33
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    • 2004
  • In the present study, the focus is on the analysis of carbothermal reduction of the titanium-cobalt-oxygen based oxide powder by solid carbon for the optimizing synthesis process of ultra fined TiC/Co composite powder. The titanium-cobalt-oxygen based oxide powder was prepared by the combination of the spray drying and desalting processes using the titanium dioxide powder and cobalt nitrate as the raw materials. The titanium-cobalt-oxygen based oxide powder was mixed with carbon black, and then this mixture was carbothermally reduced under a flowing argon atmosphere. The changes in the phase structure and thermal gravity of the mixture during carbothermal reduction were analysed using XRD and TGA. The synthesized titanium-cobalt-oxygen based oxide powder has a mixture of $TiO_2$ and $CoTiO_3$. This oxide powder was transformed to a mixed state of titanium car-bide and cobalt by solid carbon through four steps of carbothermal reduction steps with increasing temperature; reduction of $CoTiO_3$ to $TiO_2$ and Co, reduction of $TiO_2$, to the magneli phase($Ti_nO_{2n-1}$, n>3), reduction of the mag-neli phase($Ti_nO_{2n-1}$, n>3) to the $Ti_nO_{2n-1}$(2$\leq$n$\leq$3) phases, and reduction and carburization of the $Ti_nO_{2n-1}$(2$\leq$n$\leq$3) phases to titanium carbide.

Fabrication of Mo-Cu Powders by Ball Milling and Hydrogen Reduction of MoO3-CuO Powder Mixtures (MoO3-CuO 혼합분말의 볼 밀링 및 수소분위기 열처리에 의한 Mo-Cu 복합분말 제조)

  • Kang, Hyunji;Oh, Sung-Tag
    • Journal of Powder Materials
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    • v.25 no.4
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    • pp.322-326
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    • 2018
  • The hydrogen reduction behavior of $MoO_3-CuO$ powder mixture for the synthesis of homogeneous Mo-20 wt% Cu composite powder is investigated. The reduction behavior of ball-milled powder mixture is analyzed by XRD and temperature programmed reduction method at various heating rates in Ar-10% $H_2$ atmosphere. The XRD analysis of the heat-treated powder at $300^{\circ}C$ shows Cu, $MoO_3$, and $Cu_2MoO_5$ phases. In contrast, the powder mixture heated at $400^{\circ}C$ is composed of Cu and $MoO_2$ phases. The hydrogen reduction kinetic is evaluated by the amount of peak shift with heating rates. The activation energies for the reduction, estimated by the slope of the Kissinger plot, are measured as 112.2 kJ/mol and 65.2 kJ/mol, depending on the reduction steps from CuO to Cu and from $MoO_3$ to $MoO_2$, respectively. The measured activation energy for the reduction of $MoO_3$ is explained by the effect of pre-reduced Cu particles. The powder mixture, hydrogen-reduced at $700^{\circ}C$, shows the dispersion of nano-sized Cu agglomerates on the surface of Mo powders.

The Role of Lattice Oxygen in the Selective Catalytic Reduction of NOx on V2O5/TiO2 Catalysts (V2O5/TiO2 촉매의 선택적 환원촉매반응에서 격자산소의 역할)

  • Ha, Heon-Phil;Choi, Hee-Lack
    • Korean Journal of Materials Research
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    • v.16 no.5
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    • pp.323-328
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    • 2006
  • In situ electrical conductivity measurements on $V_2O_5WO_3/TiO_2$ catalysts were carried out at between 100 and $300^{\circ}C$ under pure oxygen, NO and $NH_3$ to investigate the reaction mechanism for ammonia SCR (selective catalytic reduction) de NOX. The electrical conductivity of catalysts changed irregularly with supply of NO. It was, however, found that the electrical conductivity change with ammonia supply was regular and the increase of electrical conductivity was mainly caused by reduction of the labile surface oxygen. The electrical conductivity change of catalysts showed close relationship with the conversion rate of NOx. Variation of conversion rate in atmosphere without gaseous oxygen also showed that labile lattice oxygen is indispensable in the initial stage of the de NOx reaction. These results suggest that liable lattice oxygen acts decisive role in the de NOx mechanism. They also support that de NOx reaction occurs through the Eley?Rideal type mechanism. The amount of labile oxygen can be estimated from the measurement of electrical conductivity change for catalysts with ammonia supply. This suggests that measurement of the change can be used as a measure of the de NOx performance.

A Study on Fireing condition analysis of celadon porcelain for reliability manufacturing (제조신뢰성 확보를 위한 청자의 소성조건 분석에 관한 연구)

  • Lee Cheol-Jung;Lee Byung-Ki;Kang Kyong-Sik;Lee Byung-Ha
    • Journal of the Korea Safety Management & Science
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    • v.7 no.4
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    • pp.229-248
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    • 2005
  • The purpose of this study is to identify the best firing condition for Celadon, which is one of the famous traditional pottery to represent Korean culture, by minimizing energy consumption, cutting firing time, shortening the time of processing ceramic making, in order to, save energy as well as to protect the potters' health. Most Korean potter starts their reduction from $950^{\circ}C$ to change kiln atmosphere. However on this study, reduction have started from $950^{\circ}C\;to\;1200^{\circ}C$ by increasing $50^{\circ}C$ at a time. Then the results are analyzed to be compared to previous Celadon, in colors, chroma, and brightness. As a results, it is found, that the best temperature for starting reduction is $1100^{\circ}C$, when chroma and brightness values to meet same with previous celadon. Therefore the best condition could be made by starting the reduction on $1100^{\circ}C$ to fire celadon, which would have shorten 2 hours of firing process and, at the same time, it could have saved the energy by 12%.

Gas Sensing Properties of Powder Prepared from Waste Thermoelectric Devices by Wet Reduction Process

  • So, Hyeongsub;Im, Dong-Ha;Jung, Hyunsung;Lee, Kun-Jae
    • Journal of the Korean Ceramic Society
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    • v.55 no.1
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    • pp.90-93
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    • 2018
  • In this study, n-type $Bi_2Te_3$ in thermoelectric scrap is recovered through a wet reduction process. The recovered powder (tellurium) is grafted onto gas sensor in a new application that is not a thermoelectric device. Bismuth-rich powder is prepared by adding hydrazine when pH of the solution is brought to 13 using NaOH. The pH of the filtered solution was reduced using $HNO_3$, and then hydrazine was added to perform the re-reduction reaction. The tellurium-rich powder can be obtained through this reaction. The elemental analysis for these powders is confirmed by energy dispersive X-ray spectroscopy (EDS) analysis ; the successful separation of bismuth and tellurium is confirmed. Separated tellurium powder is mixed with DMF solvent and ethyl cellulose binder to confirm gas sensing properties. The tellurium paste was exposed in $NO_x$ atmosphere and exhibited a rapid reaction rate and recovery rate of less than 3 minutes for the gas.

Spherical Bi2Te3 Powder Synthesized by Oxide-Reduction Process via Ultrasonic Spray Pyrolysis (초음파 분무 열분해법에 의한 산화물 환원 공정의 구형 Bi2Te3 분말 합성)

  • Song, Chul-Han;Jang, Dae-Hwan;Jin, Yun-Ho;Kong, Man-Sik
    • Journal of the Korean institute of surface engineering
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    • v.50 no.2
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    • pp.114-118
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    • 2017
  • Bismuth telluride ($Bi_2Te_3$) and its alloys are well-known thermoelectric materials for ambient temperature applications. In this study, the dissolved Bi-Te precursor solution was used to synthesis metallic $Bi_2Te_3$ powder via ultrasonic spray pyrolysis and reduction process. The droplets of the Bi-Te precursor solution were decomposed to Bi-Te oxide powders by ultrasonic spray pyrolysis. The spherical $Bi_2Te_3$ powders were synthesized by reduction reaction in atmosphere of hydrogen gas at the temperature above $375^{\circ}C$ for 6h. The reduced $Bi_2Te_3$ powders have a mean particle size of $1.5{\mu}m$. The crystal structure of the powder was evaluated by X-Ray diffraction(XRD), and the microstructure with size and shape powders was observed by fieldemission scanning electron microscope(FE-SEM) and transmission electron microscope(TEM).

Carbothermal Reduction of Oxide Powder Prepared from Waste WC/Co Hardmetal by Solid Carbon (WC/Co 초경 스크랩 산화물의 고체탄소에 의한 환원/침탄)

  • Lee Gil-Geun;Ha Gook-Hyun
    • Journal of Powder Materials
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    • v.12 no.2 s.49
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    • pp.112-116
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    • 2005
  • In the present study, the focus is on the analysis of carbothermal reduction of oxide powder prepared from waste WC/Co hardmetal by solid carbon under a stream of argon for the recycling of the WC/Co hard-metal. The oxide powder was prepared by the combination of the oxidation and crushing processes using the waste $WC-8 wt.\%Co$ hardmetal as the raw material. This oxide powder was mixed with carbon black, and then this mixture was carbothermally reduced under a flowing argon atmosphere. The changes in the phase structure and gases discharge of the mixture during carbothermal reduction was analysed using XRD and gas analyzer. The oxide powder prepared from waste $WC-8wt.\%Co$ hardmetal has a mixture of $WO_{3} and CoWO_{4}$. This oxide powder reduced at about $850^{\circ}C$, formed tungsten carbides at about $950^{\circ}C$, and then fully transformed to a mixed state of tungsten carbide (WC) and cobalt at about $1100^{\circ}C$ by solid carbon under a stream of argon. The WC/Co composite powder synthesized at $1000^{\circ}C$ for 6 hours from oxide powder of waste $WC-8wt.\%Co$ hardmetal has an average particle size of $0.3 {\mu}m$.

Deoxidation of Titanium Scrap by Calciothermic Reduction (칼슘열환원법(熱還元法)에 의한 타이타늄 스크랩의 탈산(脫酸))

  • Yoon, Moo-Won;Sohn, Ho-Sang
    • Resources Recycling
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    • v.22 no.6
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    • pp.41-47
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    • 2013
  • In this study, deoxidation of Ti scrap using liquid calcium was investigated. Experiments were conducted in a closed stainless steel chamber under Ar atmosphere during 30 to 90 minutes. Oxygen content of Ti scrap was reduced from 0.54 to 0.19 wt% by calciothermic reduction in 30 minutes at $1000^{\circ}C$ and 2.5 Ti/Ca mass ratio. By the calciothermic reduction of Ti scrap for 30 minutes under the reaction temperature of $1100^{\circ}C$ and 2.5 Ti/Ca mass, a minimum oxygen content of about 0.126 wt% in Ti scrap was obtained.

Effect of KHCO3 Concentration Using CuO Nanowire for Electrochemical CO2 Reduction Reaction

  • Kanase, Rohini Subhash;Kang, Soon Hyung
    • Journal of the Microelectronics and Packaging Society
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    • v.27 no.4
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    • pp.11-17
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    • 2020
  • Copper has been proved to be the best catalyst for electrochemical CO2 reduction reaction, however, for optimal efficiency and selectivity, its performance requires improvements. Electrochemical CO2 reduction reaction (RR) using CuO nanowire electrode was performed with different concentrations of KHCO3 electrolyte (0.1 M, 0.5 M, and 1 M). Cu(OH)2 was formed on Cu foil, followed by thermal-treatment at 200℃ under the air atmosphere for 2 hrs to transform it to the crystalline phase of CuO. We evaluated the effects of different KHCO3 electrolyte concentrations on electrochemical CO2 reduction reaction (RR) using the CuO nanowire electrode. At a constant current (5mA), low concentrated bicarbonate exhibited a more negative potential -0.77 V vs. Reversible Hydrogen Electrode (RHE) (briefly abbreviated as VRHE), while the negative potential reduced to -0.33 VRHE in the high concentration of bicarbonate solution. Production of H2 and CH4 increased with an increased concentration of electrolyte (KHCO3). CH4 production efficiency was high at low negative potential whereas HCOOH was not influenced by bicarbonate concentration. Our study provides insights into efficient, economically viable, and sustainable methods of mitigating the harmful environmental effects of CO2 emission.