• Title/Summary/Keyword: redistribution of stresses

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The Effects of Geometrical Shape and Post Weld Treatment on Welding Residual Stress Distribution of Weldment in Multi-pass Welded Pipe (다층용접배관의 용접부 잔류음력분포에 대한 기하학적형상과 용접후처리의 영향)

  • 김철한;조선영;김복기;배동호
    • Journal of Welding and Joining
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    • v.19 no.1
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    • pp.49-57
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    • 2001
  • In this study, the residual stress fields of multi-pass welded were analyzed by FEA under various geometrical conditions. In order to estimate the effects of pipe geometries on residual stress distribution, welding processes of each model were performed under the same heat cycles. And then, the influence of cutting off the weld bead on the residual stress redistribution was also estimated. From the results, in the range of t/D=0.05, axial residual stresses on the outer surface of the welded pipe were linearly decreased with pipe diameter increase. On the other hand, hoop residual stresses were not influenced by them. And both axial and hoop residual stresses on the outer surface of the welded pipe were increased with pipe diameter increase. But, when t/D was smaller than 0.05, they were converged in the nearly same value. The maximum residual stresses were generated at around HAZ. It in therefore necessary to consider them in welding design, strength evaluation, and analysis of fracture characteristics.

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A Study on the strength improvement in weldment by the impact loading (충격하중에 의한 용접구조물의 강도 증가에 관한 연구)

  • 이천수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.121-124
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    • 1998
  • It is well known that during the oxygen cutting residual thermal stresses are produced in weldment. Surface compressive residual stress is one of reasons for improvement on fatigue durability. To reduce the residual stress and improve the fatigue strength applied the impact loading in oxygen cutting frame. After applying the impact loading, redistribution of residual stress was measured by cutting method and tested fatigue tests.

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A Study on the Influence of its Constituents on the Creep Behavior of High Temperature Composite Materials (고온용 복합재료의 크립 거동에 있어서 구성요소의 영향에 대한 연구)

  • 박용환
    • Journal of the Korean Society of Safety
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    • v.13 no.2
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    • pp.45-53
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    • 1998
  • A method to predict the creep behavior of fiber-reinforced ceramic composites at high temperatures was suggested based on finite element modeling using constituent creep equations of fiber and matrix and showed good agreement with the experimental results. The effects of matrix creep behavior, fiber volume fraction, and residual stresses on the composite creep behavior were also investigated. The results showed that the primary behavior of composites was greatly affected by that of matrix but post-primary behavior was governed by fiber creep characteristics. The increase of fiber volume fraction from 15 vol% to 30 vol% caused the 50% and 40% decrease of steady-state creep rates and total creep strains at $1200^{\circ}C$, 180MPa, respectively. Feasible compressive residual stresses in the matrix caused by different thermal expansion coefficients between the fiber and the matrix could significantly reduce total creep strains of the composite. The creep deformation mechanism in the fiber-reinforced ceramic composites could be explained by the stress transfer and redistribution in the fiber and matrix due to different creep characteristics of its constituents.

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A Study on the Behavior of Composite PSC Box Girder High-speed Railway Bridges (고속전철 PSC 박스거더 교량의 합성거동에 관한 연구)

  • 김영진;김병석;강재윤
    • Proceedings of the KSR Conference
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    • 1998.11a
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    • pp.54-60
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    • 1998
  • PSC box bridges by MSS construction method in high-speed railway may not be cast in place at one step. Web and bottom flange(U member) in the cross section are cast in place at first, then top flange will be cast in place later with some time lag. In this section, stress distributions of U member and top flange are different with those in generally complete cast in place cross section. In the composite section composed of two different aged members, the redistribution of stresses takes place. This results from time-dependent strain characteristics of concrete and the effects of forces applied at the various stages. For comparison in the present paper, two models, one with the composite cross section and the other with generally complete cast in place cross section, are analyzed. The longitudinal stress differences of two models on considering construction stages are compared. As the analysis results show the considerable differences in the stresses of cross section between two models, the composition of cross section is considered for rational design of PSC box girder bridge.

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Analysis of Delamination in Laminated Composites (複合積層板 의 Delamination 解析)

  • 김광수;홍창선
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.6 no.2
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    • pp.140-146
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    • 1982
  • The purpose of this study is to investigate the free edge delamination of the laminated composites under uniaxial strain. The laminate is modeled as a set of anisotropic layers with isotropic adhesive layers. Interlaminar stresses are calculated for laminate with various laminate parameters by using two dimensional finite difference method. The redistribution of interlaminar stresses after delamination and the relation between delamination any ply failure are obtained for [.+-.45.deg.]$_{s}$, [0.deg./.+-./.+-.45.deg./90.deg.]$_{s}$ and [0.deg./45.deg./90.deg/45.deg.]$_{s}$ laminates. It was found that delamination can not propagate the entire width of the laminate under the static loading condition.ition.

Effect of Residual Stress on Fatigue Characteristics at the Welds of Stainless Steel (스테인리스강 용접부의 잔류응력이 피로특성에 미치는 영향)

  • 권종완;양현태
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.5
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    • pp.110-117
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    • 2001
  • In the weldments, the crack propagation rate is changed due to the residual stress. The crack propagation rate is high in the region with the residual stress. However it shows the same behavior with the base metal in the region that does not include the residual stress. The fatigue crack growth rate for the material with residual stresses can be predicted more precisely by using the effective stress ratio. The difference between experimental results and prediction results seems to be due to the redistribution of the residual stresses and microstructural change.

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Effect of Residual Stress on Fatigue Crack Growth Rate at Welds of SUS-304 Steel (SUS-304강 용접부의 잔류응력이 피로균열진전속도에 미치는 영향)

  • 이택순;양현태
    • Journal of Welding and Joining
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    • v.15 no.4
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    • pp.187-193
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    • 1997
  • In the weldmentsm the crack propagation rate is changed due to the residual stress. The crack propagation rate is high in the region with the residual stress. However it shows rhw same behavior with the base metal in the region that does not include the residual stress. The fatigue crack growth rate for the material with residual stresses can be predicted more precisely by using the effective stress ratio. The difference between experimental results and prediction results in the initial stage seems to be due to the redistribution of residual stresses and microstructural change.

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Field Investigation of Composite Behavior in High-speed Railway PSC Box Girder Bridge (고속전철 PSC 박스거더교 합성거동의 현장 계측에 관한 연구)

  • 김영진;김병석;강재윤
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.10b
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    • pp.995-1000
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    • 2000
  • Segmentally erected prestressed concrete box girder bridges have been widely used in Korean high speed railway. Segmental erection has been accomplished along the longitudinal direction and across the depth of cross section. The cross section is similar to a composite cross section, composed of old and new segments. Because these segments have different time-dependent creep and shrinkage properties, a stress redistribution takes place during the construction period. It is the main objective in this research to investigate this behavior. An actual bridge was instrumented with 96 vibrating wire embedded type strain gauges, 6 electronic type steel strain gauges, and 75 thermocouples. Two span continuous high speed railway bridge was selected. Two points of importance, such as the midpoint of the first span and the point of interior support, along the span of the girder were chosen to monitor the time dependent behaviors for an extended period of time. The data collection was starting just after concrete girder were cast and is still going on. According to the measured results, the strain distributions across the depth of the section at midspan and interior support were not continuous and the important redistribution of stresses takes place. Thus, rational design of prestressed concrete composite box girder bridges need.

Prediction of Steady-State Stresses within Heat Affected Zone Due to Creep Mismatch in Welded Straight Pipes (직관 용접부의 크리프 특성 불균일에 따른 열영향부 정상상태 응력 예측)

  • Han, Jae-Jun;Kim, Sang-Hyun;Chung, Jin-Taek;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.3
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    • pp.405-412
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    • 2013
  • This paper reports the steady-state stresses within the heat affected zone (HAZ) of a welded straight pipe subject to creep. The creep constants and exponent are varied systematically to see the effect of various mismatches in creep properties on the steady-state creep stresses, via detailed two-dimensional finite element (FE) creep analyses. The weldments consist of the base metal and weld metal with the HAZ, which are characterized using the idealized power creep laws with the same creep exponent. The internal pressure and axial loading are considered to see the effect of the loading mode. To quantify the creep stresses, a creep mismatch factor is introduced as a function of the creep constants and exponent. It is concluded that the ratio of the section-averaged stresses for a mismatched case to those for an evenmatched case are linearly dependent on the mismatch factor. The results are compared with the FE results, including the Type IV region, as well as the R5 procedure.

Investigation into Variations of Welding Residual Stresses and Redistribution Behaviors for Different Repair Welding Widths (보수용접부 폭에 따른 용접잔류응력의 변화 및 재분배 거동 평가)

  • Park, Chi-Yong;Lee, Hwee-Sueng;Huh, Nam-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.2
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    • pp.177-184
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    • 2014
  • In this study, we investigated the variations in welding residual stresses in dissimilar metal butt weld due to width of repair welding and re-distribution behaviors resulting from similar metal welding (SMW) and mechanical loading. To this end, detailed two-dimensional axi-symmetric finite element (FE) analyses were performed considering five different repair welding widths. Based on the FE results, we first evaluated the welding residual stress distributions in repair welding. We then investigated the re-distribution behaviors of the residual stresses due to SMW and mechanical loads. It is revealed that large tensile welding residual stresses take place in the inner surface and that its distribution is affected, provided repair welding width is larger than certain value. The welding residual stresses resulting from repair welding are remarkably reduced due to SMW and mechanical loading, regardless of the width of the repair welding.