• Title/Summary/Keyword: reciprocating compressor

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Development of Simulation Tool to predict dynamic motion of Linear Compressor (리니어 압축기의 동적거동예측 Simulation Tool 개발)

  • Jeon, Soo-Hong;Lee, Hyo-Jae;Jeong, Weui-Bong
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1026-1030
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    • 2007
  • A linear compressor used in a refrigerator has higher energy efficiency than a reciprocating compressor. But its vibration level is still severe than others. The vibration level of linear compressor at the frequency of 60Hz is dominant since it is the exciting frequency of a motor. Experimental approach to reduce the vibration needs much effort and long period. In this paper, simulation tool to predict the vibration of the shell of the linear compressor was developed. The piston, body and shell are assumed to be rigid, while the loop pipe is flexible. The results by the developed tool showed good agreements with those by experiments.

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Acoustic and Flow-filed Analysis of Suction Muffler in Compressor (압축기용 흡입머플러의 음향 및 유동해석)

  • 주재만;이학준;오상경
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.1162-1167
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    • 2001
  • Suction valve fluttering is generated by reciprocating motions of the piston inhaling and discharging process of gas in the hermetic compressor. A reactive type suction muffler, which produces high pressure-drop because of its complicated flow path, controls the impulsive noise radiated from the flutter of suction valve. The high-pressure drop in the muffler increases the transmission loss, but reduces the EER(Energy Efficiency Ratio) of the compressor. We consider how to design the high acoustic attenuation and low pressure-drop performance to take account of the acoustic and flow performances of the suction muffler. In this study, we identified the suction noise source of compressor from the measurement of the acoustic pulsation and flutter of suction valve. We analyzed the acoustic characteristics of muffler using the finite element method, and compared the experimental and analytical characteristics of flow path of suction muffler. Theoretical predictions and experimental results are compared from the viewpoint of the acoustic performance and energy efficiency of the compressor.

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CFD Analysis on the 2nd Cylinder Discharge line in Hydrogen Reciprocating Compressor

  • Lee, Gyeong-Hwan;Woo, Ju-Sik;Shin, Yong-Han;Jeong, Hyo-Min;Chung, Han-Shik
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.5
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    • pp.695-702
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    • 2010
  • Numerical analysis information will be very useful to improve fluid system. General information about an internal gas flow is presented by numerical analysis approach. Relating with hydrogen compressing system, which have an important role in hydrogen energy utilization, this should be a useful tool to observe the flow quickly and clearly. Flow characteristic analysis, including pressure and turbulence kinetic energy distribution of hydrogen gas coming to the cylinder of a reciprocating compressor are presented in this paper. Suction-passage model is designed based on real model of hydrogen compressor. Pressure boundary conditions are applied considering the real condition of operating system. The result shows pressure and turbulence kinetic energy are not distributed uniformly along the passage of the Hydrogen system. Path line or particles tracks help to demonstrate flow characteristics inside the passage. The existence of vortices and flow direction can be precisely predicted. Based on this result, the design improvement, such as reducing the varying flow parameters and flow reorientation should be done. Consequently, development of the better hydrogen compressing system will be achieved.

STRUCTURAL SAFTY EVALUATION OF COMPRESSOR DRIVING MOTOR SHAFT SYSTEM (컴프레서 구동용 전동기 축계의 구조 안전성 평가)

  • Jung, Kun-Hwa;Kwak, Ju-Ho;Kim, Byung-Joo;Lee, Jong-Moon
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1031-1036
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    • 2007
  • Torsional vibration analysis is necessary at design stage to ensure the reliability of a system particularly when the driven machine is a reciprocating compressor. This paper contains the results of torsional vibration analysis and fatigue strength evaluation for 540 kW compressor driving motor. Torsional vibration analysis showed that the $2^{nd}$ torsional mode of the entire shaft system has the possibility of resonance with the $14^{th}$ order excitation of compressor and twin line frequency of motor at operating speed. Therefore, the analyses were required to ensure the structural reliability of the motor. The fatigue strength was evaluated for the shaft and inner fans using the results of forced vibration analysis. It is concluded that the motor has sufficient fatigue strength under normal operating condition.

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FLUID STRUCTURE INTERACTION ANALYSIS OF AUTOMOTIVE REFRIGERANT COMPRESSOR (자동차 냉매 압축기의 FSI(Fluid-Structure Interaction) 해석)

  • Son, I.G.;Pae, S.M.;Kim, K.I.;Yoon, Y.S.
    • 한국전산유체공학회:학술대회논문집
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    • 2010.05a
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    • pp.93-98
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    • 2010
  • One of the most effective key factors to improve performance of automotive reciprocating compressor is the design of suction and discharge reed valves. Reed valves are also the major sources of compressor noise. Valve motion is highly coupled with refrigerant flow. In this study, a process of fluid-structure interaction analysis was developed to predict the cylinder inner flow and the dynamic behavior of valve simultaneously. Interface programs computational structural dynamics code. The full cycle simulations of compressor were performed using FSI analysis was alidated by comparing the simulation results with the experimental results.

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Transient Structural Analysis of Piston and Connecting Rods of Reciprocating Air Compressor Using FEM (FEM을 이용한 왕복동 공기압축기의 피스톤 및 커넥팅로드의 구조해석)

  • Pham, Minh-Ngoc;Yang, Chang-Jo;Kim, Jun-Ho;Kim, Bu-Gi
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.23 no.4
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    • pp.393-399
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    • 2017
  • In a reciprocating compressor, the piston and connecting rod are important parts. Excess mechanical stress on these parts may cause damage, and broken parts are expensive and difficult to replace. Therefore, it is necessary to analyze the mechanical stress affecting durability and longevity. The main purpose of this study was to identify locations of maximum stress on pistons and connecting rods. Based on dynamic calculation of the working process of a specific air compressor, an analysis of piston and connecting rod performance has been completed. A three-dimensional model for the air compressor's pistons and connecting rods was built separately, and FEM analysis of these components was carried out using a numerical method. The pistons were loaded by pressure which was changed according to crankshaft angle without thermal boundary conditions. The simulation results were used to predict and estimate stress concentration as well as the value of this stress on pistons and connecting rods. The maximum equivalent stress calculated are over 190 MPa on pistons and 123 MPa on connecting rods at crank angle $135^{\circ}$ and $225^{\circ}$ but these are under tensile yield strength. Besides, the calculated safety factors of connecting rods and pistons is higher than 1. Moreover, the results obtained can be used to provide manufacturers with references to optimize the design of pistons and connecting rods for reciprocating compressors.

The Development of Super High Speed PMSM Sensorless Vector driver for Direct Drive Method Turbo Compressor (직접 구동방식의 터보 압축기를 위한 초고속 영구자석형 동기전동기 센서리스 벡터 구동 시스템 구현)

  • 권정혁;변지섭;최중경;류한성
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.6 no.6
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    • pp.879-884
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    • 2002
  • There are screw, reciprocating and turbo compressor by structure in an air compressor, essential equipment on he industrial spot. Resently it is wide that the range of turbo compressor's use in gradual, turbo compressor needs high speed rotation of impeller in structure, high rated gearbox and conventional induction motor. This mechanical system increased the moment of inertia and mechanical friction loss. Resently the study of turbo compressor applied super high speed motor and drive, removing gearbox made its size small and mechanical friction loss minimum. In this study we tried to develope variable super high speed motor drive systems for 150Hp, 70,000rpm drect drive Turbo compressor. The result of study is applied to a 150Hp direct turbo compressor and makes it goods.