• Title/Summary/Keyword: raw material substitution

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Manufacture and Properties of Coal Fly Ash-Clay Body (석탄회-점토계 소지의 제조 및 물성)

  • 송종택;윤성대;류동우;한경섭
    • Journal of the Korean Ceramic Society
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    • v.33 no.7
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    • pp.771-778
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    • 1996
  • Utilization of fly ash by-produced from coal fired power plants and classified as general waste became very important problem to solve in the environmental protection and recycling of waste materials. The possibility of large scale substitution of fly ash as a raw material for bricks and wet tiles was highly expected because the chemical compositions of fly ash were mostly Al2O3 and SiO2 and the properties of it were very similar with clay. Accordingly in order to investigate the substitutional limit these specimens were substituted from 0 to 100 wt% fly ash by 20wt% increment for clay. Fly ash-clay bodies were fired at 1200, 1250 and 130$0^{\circ}C$ and then their properties were measured, It was found that these specimens sintered at 125$0^{\circ}C$ had a good bending strength. Especially when these sintered bodies were added to 20, 40 and 60 wt% fly ash the bending strength of those were 201 , 205 and 191kg.cm2 respectively with the water absorption below 1%, This showed that fly ash could be substituted ab 60 wt% in this experiment.

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Studies on the Substitution of Raw Material for Soy Sauce -Part III. Use of Corn and Barley- (간장양조용 원료대체에 관한 연구 -III. 옥수수와 겉보리의 이용-)

  • Lee, Jai-Moon;Kim, Yu-Sam;Hong, Yun-Myung;Yu, Ju-Hyun
    • Korean Journal of Food Science and Technology
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    • v.4 no.3
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    • pp.182-186
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    • 1972
  • The possibility of substituting corn or barley for the wheat, one of the raw materials for soy sauce, was studied by measuring the amylase and proteolytic activities of koji. Also optimum conditions of koji making were determined. It was found that substitution of up to 60% of wheat content (of the total bean and wheat content) with corn, yielded good quality of soy sauce. It is also found that barley can substitute 70% of wheat content (35% of the total content).

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A Study on Measuring Method in Technical Progress (기술진보 측정방법에 관한 일고안)

  • 박일근
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.3 no.3
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    • pp.59-66
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    • 1980
  • The purpose of this paper to study on measuring method in technical progress. Technology is combination method of raw material and capital, land, labour. The first step to technical Progress is COBB-DOUGLAS production function, so technical progresses are important role in economic growth and development. General production function from Y=f(K, L, T) and COBB-DOUGLAS production function Y=${AK^I}{L^b}$ is first condition. Technical progress is saving of production factor In capital saving, labour saving, neutral saving. Marred Hicks Robinson has Insist on technical progress by each view of production factor, but, what is most excellent measuring method of technical progress\ulcorner I : productivity index method. II : Gross Production function method. Productivity method used in every products level in weight values, gross method function method used in production factor attributed to products. Above two measuring method has delicate problem in each input factor, substitution relation and production factor simultaneously linked each others This basic problem based on technical progress is not solubable in this time.

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Study on the Optimal Mix Proportions of Lightweight Foam Concrete for Substitution of ALC (ALC 대체를 위한 선발포 경량기포콘크리트의 최적배합 선정 연구)

  • Choi, Sun-Mi;Kim, Beom-Soo;Kim, Jin-Man
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.199-200
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    • 2023
  • This paper presents a study on the selection of optimal mix proportions for producing lightweight pre-foam concrete as a substitute for Autoclaved Lightweight Concrete (ALC) without the accelerated curing. The study was conducted using a rapid hardening binder made from by-products of the steel industry as the primary raw material. The experimental results established the optimal mix proportions, which included retarder content, water/binder ratio, foam content, and fiber inclusion amount, for the production of lightweight foam concrete. The optimal mix proportion was determined to have a retarder content at the minimum amount required to secure the working time, W/B of 35%, a foam content limited to 65% or less, and a fiber inclusion amount of 0.05% or less.

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A Study on Application of Desulfurization Technology in Cement Production Process (시멘트 생산 공정 내 탈황기술 적용 가능성 연구)

  • Youmin Lee;Chae-wook Lim;Teawoo Lee;Hyung-Suhk Suh;Jun-Ho Kil
    • Resources Recycling
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    • v.33 no.2
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    • pp.3-15
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    • 2024
  • Environmental awareness is rising worldwide. however, cement manufacturing facilities use recycled resources to improve raw material and fuel substitution rates, contributing to environmental issues such as waste disposal. The emission of sulfur oxides (SOx), an air pollutant, has been regulated by limestone as raw material in cement manufacturing. However, the impact of increasing use of recycled resources on future facility processes and environmental changes is unclear. Therefore, the cement manufacturing facilities require desulfurization-related technologies and research. In this study, we investigated the applicability of desulfurization technology to cement manufacturing facilities and demonstrated various approaches to applying this technology using byproducts generated in cement manufacturing.

Mechanical Properties and Durability of Concrete in Relation to the Amount of Limestone Use (석회석 혼입량에 따른 콘크리트의 역학적 및 내구특성)

  • Oh, Sungwoo;Shin, Dongcheol
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.21 no.3
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    • pp.138-144
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    • 2017
  • In order to reduce carbon dioxide emission in construction industry, less amount of cement use can be one of the alternatives to manufacture concrete. One of the non-sintered construction materials are limestone, which is the raw material to manufacture ordinary Portland cement(OPC). A large amount of limestone have already been used as binders such as blended cement in Europe and US. Even European countries were already established the standard of blended cement, where the limestone can be used up to 35 percent. In this study, experimental researches were conducted to investigate the effects of limestone replacement on the mechanical properties and durability of concrete with 15%, 25% and 35% of limestone substitution to use limestone in blended cement. 15 percent use of limestone in blended cement developed equivalent or even higher compressive strengths compared to Plain mixture. Porosity of limestone cement with 15 percent substitution was much lower than Plain mixture. Most durability tests such as concrete carbonation, freeze-thaw cycle and drying shrinkage strains were conducted to evaluate long-term performance, and the test results indicated that 15 percent of limestone use did not significantly influence on the concrete durability compared with plain concrete.

Manufacturing of Calcium Silicate Cement Using Construction Waste (건설폐기물을 활용한 이산화탄소 반응경화 시멘트 제조에 관한 연구)

  • Lee, Hyang-Sun;Son, Bae-Geun;Song, Hun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.47-48
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    • 2023
  • In the domestic industrial sector, greenhouse gases emitted from the cement industry account for about 10%, with most of them generated during the cement clinker calcination process. During the calcination process, 57% of carbon dioxide is emitted from the decarbonation reaction of limestone, 30% from fuel consumption, and 13% from electricity usage. In response to these issues, the cement industry is making efforts to reduce carbon dioxide emissions by developing technologies for raw material substitution and conversion, improving process efficiency by utilizing low-carbon alternative heat sources, developing CO2 capture and utilization technologies, and recycling waste materials. In addition, due to the limitations in purchasing and storing industrial byproducts generated from industrial facilities, many studies are underway regarding the recycling of construction waste. Therefore, this study analyzes the manufacture of calcium silicate cement (CSC), which can store carbon dioxide as carbonate minerals in industrial facilities, and aims to contribute to the development of environmentally friendly regenerated cement using construction waste.

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Manufacture of Ordinary Portland Cement Clinker Using Cement Paste of the Waste Concrete (폐콘크리트로부터 회수된 시멘트 페이스트 미분말의 시멘트 원료화 연구)

  • Ahn, Ji-Whan;Kim, Hyung-Seok;Cho, Jin-,Sang;Han, Gi-Chun;Han, Ki-Suk;Kim, Hwan
    • Journal of the Korean Ceramic Society
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    • v.40 no.8
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    • pp.804-810
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    • 2003
  • The fine powder produced by heating and grinding of the waste concrete in the waste construction was investigated whether utilize as substitution raw material of SiO$_2$, CaO, and Al$_2$O$_3$ source for OPC clinker manufacture is possible or not. In order to synthesize OPC clinker, limestone, shale, converter slag and fly ash were used as main raw materials, and modulus was fixed LSF 91.0, SM 2.60, IM 1.60. The synthesized clinkers were characterized. The Main products of synthesized clinker were C$_3$S, ${\beta}$-C$_2$S, C$_3$A, C$_4$AF as OPC clinker at 1,43$^{\circ}C$. As a result of TG-DTA and burnability index(B.U) analysis of each raw mixtures, the formation temperature of clinker phases was similar and B.I was showed easy burning as 48.6∼51.4.

The Experimental Study on the Plaster mortar using Recycled fine aggregate (순환잔골재를 사용한 미장용 모르타르에 관한 실험적 연구)

  • Lee, Dae-Geun;Han, Sang-Il;Choi, Duck-Jin;Kang, Cheol;Kim, Jun-Seok;Kim, Jin-Man
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.473-476
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    • 2008
  • The use of the recycled fine aggregate to the material of structural concrete is not easy currently because there are some problems, such as the difficulty of quality control and the badness of chemical and physical property other than river sand, crushed fine aggregate. To use of recycled fine aggregate, many researches on the recycling of recycled fine aggregate have been studying until today. However, the result of the research is little except for some results. Therefore, the purpose of this study is to confirm the possibility of use of recycled fine aggregate for raw material of plaster mortar. In this study, various tests were performed such as flow, air content, unit weight, bond strength, and compressive strength test to evaluate the effect according to the substitution of recycled concrete aggregate. The results of strength test showed that the concrete strength improved with the increase of replacement ratio of recycled fine aggregate. In the other side, flow and air content are decreased according to replacement ratio of recycled fine aggregate. The result of this study could be used as the basic data for the recycling of recycled fine aggregate.

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A study on Recycling of Waste Garnet Powder as a Raw Material for Clay Bricks (폐기 Garnet 미분말의 적벽돌 원료로의 再活用에 관한 硏究)

  • 황경진;김영임;김동수;김준수
    • Resources Recycling
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    • v.11 no.2
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    • pp.36-44
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    • 2002
  • The waste garnet powder as a raw material for clay bricks was studied its recycling. The physical strength of clay bricks are closely dependent both on the contents of $SiO_2$, $Al_2$$O_3$, and $Fe_2$$O_3$in clay and on the viscosity of it. Although the garnet power has very high contents of $SiO_2$, $Al_2$$O_3$, and $Fe_2$$O_3$, it could not substituted to clay because of its low viscosity. Therefore the substitution of sand with waste garnet powder was considered to influence positively on the strength of clay bricks .Mixing ratios of {clay-sand}, {sand-garnet powder}, and {clay-sand-garnet powder} based on weight were controlled in the production of clay bricks. The properties of clay bricks such as compression strength, moisture absorption, shrinkage, and specific gravity has been evaluated. It was shown that the optimal mixing combination was found to be { clay(50%)-sand(30%)-garnet powder(20%)} as a weight basis. The present study indicated possibilities to produce commercially clay bricks with the waste garnet powder. An economical benefit will be produced in viable in view of recycling waste garnet powder.