• Title/Summary/Keyword: raw material substitution

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Study on CO2 Emission Reduction Effects of Using Waste Cementitious Powder as an Alternative Raw Material

  • Park, Dong-Cheon;Kwon, Eun-Hee;Hwang, Jong-Uk;Ahn, Jae-Cheol
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.2
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    • pp.187-194
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    • 2014
  • With environmental regulations continuously being strengthened internationally the need to control environmental pollution and environmental load is emerging in Korea. The purpose of this study is to seek methods or using waste cementitious powder as an alternative raw material for limestone through the optimization of raw material and to quantitatively analyze the resulting reduction of $CO_2$ emission in order to contribute to solving the issue of waste, which is the biggest issue in relation to construction and global warming. The results of the study, show that waste cementitious powder can be used as an alternative raw material for limestone at OPC level, but it was also found that mixing fine aggregate cementitious powder into waste cementitious powder significantly affected the substitution rate for limestone with waste cementitious powder and the reduction of greenhouse gas. In particular, when fine aggregate cementitious powder was used at a rate of 0~20%, the substitution rate for limestone and the reduction in the rate of greenhouse gas emission was significantly reduced. It is thought that a technique to efficiently separate and discharge the fine aggregate cementitious powder mixed in waste cementitious powder needs to be developed in the future.

A Case of Workers' Exposure Reductions for Chemicals in a Polyurethane Pad Process through the Substitution of Raw Materials (폴리우레탄 패드 공정에서의 원료물질 대체에 따른 근로자 노출저감 사례)

  • Jang, Jae-Kil;Park, Hyunhee
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.24 no.3
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    • pp.281-292
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    • 2014
  • Objectives: The aim of this case study is to verify the chemical exposure reductions for various chemicals by substituting the ingredients of raw materials in a polyurethane(PU) foaming industry. The PU foaming process was making various passenger car seats from chemicals such as toluene diisocinate(TDI), methylene bisphenyl isocyanate(MDI) and polyols. Methods: Basic process data and workers' health effects could be gathered by interviewing managers and reviewing previous exposure monitoring data. Amine, aldehyde and isocyanate chemicals were analyzed following the NIOSH-NMAM. Area sampling methods rather than personal sampling were introduced for this field investigation. Results: Two amines, triethylene diamine(TEDA) and N,N,N',N'-Tetramethyl-1,6- hexanediamine(TMHDA) were identified in raw polyol, cured PU foam and air. The average concentrations of TEDA and TMHDA showd less than 1 ppm by area sampling; however, that caused halovision among workers in PU-PAD process. Aldehydes and isocyanates were detected in the air while the concentrations were relatively low compare to occupational exposure limits. Successful raw material substitution from nonreactive amine to reactive amine could reduces air-borne amine and aldehyde levels by about 70%. Halovision had been disappeared successfully in the process. Conclusions: Several amines caused halovision among workers in PU-PAD process, especially during summer season in spite of relatively low levels. Combination of reactive amines into urethane foam could reduced vapor generation into air, which resulted in the elimination of eye troubles in the process.

The Characteristics of P.H.C Pile using Admixture by Waste TFT-LCD Glass Powder (폐 TFT-LCD 유리분말을 혼입한 고강도 콘크리트 파일의 특성)

  • Jeon, Seong-Hwan;Min, Kyung-San;Soh, Yang-Seob
    • Journal of the Korean Ceramic Society
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    • v.47 no.5
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    • pp.419-425
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    • 2010
  • In order to examine the P.H.C pile raw material using glass forming ceramic. The used materials is ordinary portland cement, waste TFT-LCD glass powder and reactive agent(Ca$(OH)_2$). The first experiment is characteristics analysis of the waste TFT-LCD glass powder, For the second experiment is mortar and concrete compressive strength for using of the concrete file raw material for waste TFT-LCD glass powder. The results of experiment showed that the substitution ratio of 10% waste TFT-LCD glass powder and 1% reactive agent(Ca$(OH)_2$) was excellent at a point of view for the physical characteristic. The study's most important finding is that the recycling of waste TFT-LCD glass powder.

Preparation of Non-Sintering High Strength Aggregate using Coal ash (석탄회를 이용한 비소성 고강도 골재의 제조)

  • 김도수;박대영;문정호;노재성
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10a
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    • pp.233-238
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    • 1998
  • For substitution for crushed sand, high strength aggregate for cement and concrete using coal ash as a main material was prepared and then compared its physical properties with those of crushed sand. Effect of mix proportion change of raw materials on the property of aggregate was checked. On the basis of these experimental results we are going to comprehend the reutilization of coal ash and utilize a basic data for judging possibility the substitution of crushed sand.

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Simulation on the Alternation of Limestone for Portland Cement Raw Material by Steel By-products Containing CaO (CaO 함유 철강 부산물을 활용한 시멘트 원료 석회석 대체 시뮬레이션)

  • Jae-Won Choi;Byoung-Know You;Min-Cheol Han
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.1
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    • pp.1-8
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    • 2023
  • In this study, to reduce CO2 emission in the cement manufacturing process, we evaluated the limestone that is used as a raw material for cement, substituted with steel slag by the various substituted levels. Based on the chemical composition of each raw materials including limestone, and blast furnace slow cooling slag, converter slag, and KR slag as an alternative raw material, we simulated the optimal cement raw mixture by the substitution levels of limestone. Test results indicated that the steel slags contain a certain level of CaO that can be used as alternative decarbonated raw materials, and it has enough to partially reduce the amount of limestonem. And we estimated the maximum usable levels of each raw material. In particular, it was confirmed that by using a mixture of these raw materials rather than using them one by one, the effect of reducing limestone was increased and CO2 emission from the cement manufacturing process could be reduced.

Decelopment of Fermented Soysauce Using Cirsium setidens Nakai and Comfrey (고려엉겅퀴 및 컴프리를 이용한 양조간장의 개발)

  • 강일준;함승시;정차권;이상영;오덕환;최근표;도재준
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.26 no.6
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    • pp.1152-1158
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    • 1997
  • In order to develop new soysauce using mountain edible herbs, cirsium setidens Nakai and comfrey were added to the raw material of soysauce as a partially substituting ingredient to wheat composing the total nitrogen. The changes of chemical composition of soysauce by the substitution of 1~5% cirsium setidens after four months of aging were similar to those of the control soysauce. On the other hand, total solid content was decreased, while the pH was increased by more than 7%. The total nitrogen and solid contents in the confrey substituted soysauce were increased with the increment of the amount of comfrey, but showed little changes of the pH. The mineral contents of calcium and potassium in the soysauce after four months of aging at 10% substitution of cirsium setidens were increased by 1.7 and 1.4 times, respectively. A significant increase in calcium(2.3 times as compared to the control) was also observed in 7% substitution of comfrey. The amino acid contents such as methionine, tyrosine and histidine were markedly increased at 3% substitution of cirsium setidens. With 5% substitution of comfrey, the contents of tyrosine, glutamic acid methionine were increased by 4.4, 1.8 and 1.7 times, respectively as compared to the control. The results of sensory evaluation revealed that overall acceptability of soysauce with 1~5% substitution of cirsium setidens and 5% of comfrey exceeded other samples composing different ratios of substituting ingredients.

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Effects of organic fertilizers mixed with dehydrated food waste powder on agronomic performance of leafy vegetables

  • Jae-Han, Lee;You-Jin, Choi; Jin-Hyuk, Chun;Yun-Gu, Kang;Yeo-Uk, Yun;Taek-Keun, Oh
    • Korean Journal of Agricultural Science
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    • v.49 no.3
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    • pp.397-405
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    • 2022
  • Castor oil cake is widely used as a raw material for organic fertilizers (OF) in Korea. Compared to other fertilizer raw materials, it is highly dependent on imports. In terms of replacing raw materials, dehydrated food waste powder (FDP) and castor oil cake have similar nutritional content, and if 30% is replaced, about 20% of the raw material cost can be saved. However, few studies on the effects on crop growth and soil properties when organic fertilizer and dry food waste powder are mixed and applied to the soil have been reported. The effects of an organic fertilizer made by mixing the commercial available organic fertilizer with dehydrated food waste (OF + FDP) on soil properties and the growth of two types of leafy vegetables (lettuce and young radish) were evaluated and compared with the performance of OF. The fresh weights of lettuce and young radish were the highest with OF amendment and stood at 114.3 and 119.0 g·plant-1, respectively. These were followed by OF + FDP amendment, which produced 103.1 and 109.6 g·plant-1, respectively. Compared to the control, OF and OF + FDP increased the lettuce fresh weights by about 69% and 52%, respectively, while the fresh weights of the radish were increased by about 223% and 207%, respectively. The soil pH, EC, total carbon content, and organic matter content in OF and OF + FDP increased. The mixture of dehydrated food waste powder and organic fertilizers is expected to improve soil quality and facilitate stable production of crops and contribute to the substitution of imported organic fertilizer raw materials.

Characteristics of Red mud Ceramics according to Sintering Temperature and Contents of Red Mud from Industrial Byproducts (산업부산물 레드머드 첨가량에 따른 소성온도별 레드머드 세라믹의 특성)

  • Kang, Suk-Pyo;Kang, Hye-Ju;Lee, Min-Hi
    • Journal of the Korea Institute of Building Construction
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    • v.19 no.5
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    • pp.401-409
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    • 2019
  • This paper aims to recycle red mud from a byproduct in the alumina industry as an alternative raw material for depleted natural resources. In order to apply red mud as a ceramic material, red mud ceramics were prepared according to mixing and temperature in a laboratory environment. Compared with KS L 4201 in terms of compression ratios and absorptions, it is found that two kinds of conditions for one type and three conditions for two types meet the standard. When red mud is used as a clay brick raw material, the substitution ratio of red mud is 10% or less, and the firing temperature is considered to be appropriate at $1200^{\circ}C$. In order to apply red mud to clay brick raw material in actual field, various samples and firing temperature should be considered in the future.

Effect of Substitution of Chicken Breast for Alaska Pollack on Physico-chemical Characteristics and Quality in Surimi-like Materials Contained Different Cryoprotectants

  • Jin, Sang-Keun;Choi, Young-Jun;Hur, Sun-Jin
    • Food Science of Animal Resources
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    • v.31 no.2
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    • pp.215-223
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    • 2011
  • Surimi-like samples were divided into four groups (C, surimi-like material made from Alaska Pollack with all cryoprotectant ingredients; T1, surimi-like material made from chicken breast with sugar and a sorbitol-free cryoprotectant; T2, surimi-like material made from chicken breast with a sugar-free cryoprotectant; T3, surimi-like material made from chicken breast with all cryoprotectant ingredients). Water and protein content were lower in Alaska Pollack surimi-like material (C) than those in chicken breast surimi-like material. Centrifuge loss and cooking loss were higher in C than those in chicken breast surimi-like material. Lipid oxidation (thiobarbituric acid reactive substances) was lower in T3 than others during storage. In a sensory evaluation, overall acceptability was significantly higher in C than those in other samples during storage. As a result, we found that the raw material composition (Alaska Pollack or chicken breast) had a large influence on the physico-chemical characteristics and quality of surimi-like materials, whereas cryoprotectant composition may have less influence on the physico-chemical characteristics and quality of surimi-like materials.

Studies on the Substitution of Raw Material for Soy Sauce Part IV. Use of Wheat gluten (간장양조용 원료대체에 관한 연구(제4보) 소맥글루텐의 이용)

  • 이제문;안순복;김유삼;홍윤명;유주현
    • Microbiology and Biotechnology Letters
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    • v.2 no.2
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    • pp.89-93
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    • 1974
  • The various conditions of substituting wheat gluten for the bean, one of the raw materials for soy sauce manufacture, was studied by measuring the activities of the amylase and proteolytic enzyme of koji. It was found that substitute wheat gluten for up to 60% of bean content (30% of the total bran and wheat content) yielded good quality of soy sauce. By using more than 30% of wheat gluten the availability of nitrogen of raw materials was decreased. This was attributed to the low enzyme activity in koji containing more than 30% wheat gluten.

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