• Title/Summary/Keyword: rate of strain

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The Effect of Strain Rate on Macroscopic Behaviour in Compression Forming of Semi-Solid Aluminum Alloy (반용융 알루미늄 재료의 압축성형시 변형율속도가 미시적 거동에 미치는 영향)

  • 강충길;김기훈
    • Transactions of Materials Processing
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    • v.6 no.4
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    • pp.338-345
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    • 1997
  • The behaviour of alloys in the semi-solid state strongly depends on the imposed stress stage and on the morphology of the phase which can vary from dendritic to globular. To optimal net shape forging of semi-solid materials, it is important to investigate for material behaviour for variation of strain rate. Therefore, to investigate the effect of compression speed on deformation of aluminum alloy with globular microstructure, the compression test for semi-solid aluminum alloy with controlled solid fraction is perform by material test system which is attracted with furance. The behavior of semi-solid aluminum alloy were discussed for the various solid fraction and die speed. The material constants in stress-strain were are also proposed.

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A Study on the Computational Analysis of 355nm UV Laser Multiple-Pulsed Micro Machining Considering the Strain Rate Effect (변형률 속도 효과를 고려한 355nm UV 레이저 다중 펄스 미세가공의 전산해석에 관한 연구)

  • Lee, Jung-Han;Oh, Jae-Yong;Park, Sang-Hu;Nam, Gi-Jung;Ryu, Gwang-Hyun;Shin, Suk-Hun;Shin, Bo-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.10
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    • pp.29-33
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    • 2010
  • UV laser micromachining of metallic materials has been used in microelectronic and other industries. This paper shows on experimental investigation of micromachining of copper using a 355nm UV laser with 50ns pulse duration. A finite element model with high strain rate effect is especially suggested to investigate the phenomena which are only dominated by mechanically pressure impact in disregard of thermally heat transfer. In order to consider the strain rate effect, Cowper-Symonds model was used. To analyze the dynamic deformation during a very short processing time, which is nearly about several tens nanoseconds, a commercial Finite Element Analysis (FEA) code, LS-DYNA 3D, was employed for the computational simulation of the UV laser micro machining behavior for thin copper material. From these computational results, depth of the dent (from one to six pulsed) were observed and compared with previous experimental results. This will help us to understand interaction between UV laser beam and material.

The Prediction of Dynamic Recrystallization and Grain Size of 304 Stainless Steel during Hot Deformation (스테인레스 304의 열간동적재결정과 미세조직 예측)

  • Kwon Y. P.;Cho J. R.;Lee S. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.25-28
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    • 2000
  • The flow stress of 304 stainless steel during high during hot forming process were determined by conducting hot compression tests at the range of 1273 K-1423 K and 0.05 /s-2.0 /s as these are typical temperature and strain rate in hot forging operation. Based on the observed phenomena, a constitutive model of flow stress was assumed as a function of strain, strain rate, temperature. Dynamic recrystallization was found to be the major softening mechanism with this conditions as previous studies. A finite element analysis was performed to predict the recrystallized volume fraction and the mean grain size in hot compression of 304 stainless steel.

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Characteristics of Dynamic Strain Aging(DSA) in SA106Gr.C Piping Steel

  • Kim, Jin-Weon;Kim, In-Sup
    • Proceedings of the Korean Nuclear Society Conference
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    • 1995.05a
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    • pp.771-776
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    • 1995
  • Tensile and J-R tests were carried out to estimate the effects of dynamic strain aging(DSA) on SA106Gr.C piping steel. Tensile tests were performed under temperature range RT to $400^{\circ}C$ md strain rates from $1.39{\times}10^{-4}\;to\;6.95{\times}10^{-2}/s$. Fracture toughness was tested in the temperature range RT to $350^{\circ}C$ and load-line displacement rates 0.4 and 4mm/min. The effects of DSA on the tensile properties were clearly observed for phenomena such serrated flow, variation of ultimate and yield stress, and negative stram rate sensitivity. However, the magnitude of serration and strength increase by DSA was relatively small. this may be due to high ratio of Mn to C. In addition, crack initiation resistance, Ji and crack growth resistance, dJ/da were reduced in the range of $200-300^{\circ}C$, where DSA appeared as serrated flow and UTS hardening. The temperature corresponding to minimum fracture resistance was shifted to higher temperature with increasing loading rate.

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Effect of Strain Rate on Microstructure Formation Behavior of M1 Magnesium Alloy During High-temperature Deformation (변형속도에 따른 M1 마그네슘 합금의 고온변형 중 미세조직 형성 거동)

  • Lee, Kyujung;Kim, Kwonhoo
    • Journal of the Korean Society for Heat Treatment
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    • v.32 no.1
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    • pp.1-11
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    • 2019
  • In this study, microstructure evolution and crystallographic orientation are investigated under various deformation conditions in M1 magnesium alloy. M1 magnesium ingot was rolled at 673 K with the rolling reduction of 30%. The compression test specimens were machined out from rolled plate, and then the specimens were annealed at 823 K for 1h. Uniaxial compression tests were conducted at 723 K and under the strain rate ranging from $5.0{\times}10^{-4}s^{-1}$ to $5.0{\times}10^{-2}s^{-1}$ up to a true strain of -1.0. For observation of crystal orientation distribution, EBSD measurement was performed. Occurrence of the dynamic recrystallization and grain boundary migration were confirmed in all case of the specimens. The distribution of the grains is not uniformed in the experimental conditions.

A Study on Computational Analysis of Ultraprecsion High-speed Machining Process Considering the Strain Rate Effect (초정밀 고속가공 공정에서의 변형율속도를 고려한 전산 시뮬레이션 해석에 관한 연구)

  • Shin, Bo-Sung;Je, Tae-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.2
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    • pp.3-9
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    • 2006
  • HSM(High-speed Machining) is widely used in rapid manufacturing of precision products and molds of various materials. Improvement in cutting efficiency is one of the important subjects in the HSM process. To analyse the dynamic behavior during a very short cutting time, the computational analysis code, LS-DYNA3D, was employed for the simulation of the mechanism of HSM for aluminium 7075. This cutting mechanism includes some difficult points in simulation, for example, material and geometrical non-linearity, high-speed dynamic impact, contact with friction, etc. In this paper, a finite element model considering the strain rate effect is proposed to predict the cutting phenomena such as chip deformation, strain and stress distributions, which will help us to design the HSM process.

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Prediction on Flow Stress Curves and Microstructures of 304 Stainless Steel (304 스테인레스강의 고온 유동응력곡선과 미세조직의 예측)

  • 조범호
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.171-175
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    • 1999
  • the high temperature deformation behavior of 304 stainless steel was characterized by the hot torsion test. Continuous deformation was carried out at the temperature ranges 900-110$0^{\circ}C$ and the strain rate ranges 5x10-2~5/sec. The formulation of the flow stress curves was developed as subtraction form which was based on dynamic softening mechanisms The volume fraction of dynamic recrystallization and the mean grain size could be expressed as a function of deformation variables temperature (T) strain ($\varepsilon$) strain rate ($\varepsilon$) The calculated values of flow stress and mean grain size could be well matched with experimental values.

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Effect of the Ni Content and W Grain Size on the High Temperature Com-pressive Properties of W-Ni Activated Sintered Parts (Ni 함량과 W 결정립 크기에 따른 W-Ni 활성소결체의 고온압축 특성)

  • 박영삼;오승탁;양주환;김영도;문인형
    • Journal of Powder Materials
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    • v.11 no.2
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    • pp.149-157
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    • 2004
  • High temperature deformation behavior of activated sintered W powder compacts was investigated. The compression tests were carried out in the temperature range between 900 and 110$0^{\circ}C$ at the strain rate of $10^{-3}s^{-1}$. The sintered specimens of Ni-doped submicron W powder compacts showed decrease in W grain size with increasing the Ni content. As the result, the flow stress was significantly increased with increasing the Ni content. We obtained Ni-activated sintered W compacts with the relative density of 94 $\pm$ l%and the average grain size of less than 5${\mu}{\textrm}{m}$. A moderate true strain up to 0.60 was obtained without fracture even at 110$0^{\circ}C$ with the strain rate of $10^{-3}s^{-1}$ for the activated W compact despite adding the 1.0 wt%Ni to submicron W powder.

Adaptation of impactor for the split Hopkinson pressure bar in characterizing concrete at medium strain rate

  • Zhao, Pengjun;Lok, Tat-Seng
    • Structural Engineering and Mechanics
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    • v.19 no.6
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    • pp.603-618
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    • 2005
  • The split Hopkinson pressure bar (SHPB) technique is widely used to characterize the dynamic mechanical response of engineering materials at high strain rates. In this paper, attendant problems associated with testing 70 mm diameter concrete specimens are considered, analysed and resolved. An adaptation of a conventional solid circular striker bar, as a means of achieving reliable and repeatable SHPB tests, is then proposed. In the analysis, a pseudo one-dimensional model is used to analyse wave propagation in a non-uniform striker bar. The stress history of the incident wave is then obtained by using the finite difference method. Comparison was made between incident waves determined from the simplified model, finite element solution and experimental data. The results show that the simplified method is adequate for designing striker bar shapes to overcome difficulties commonly encountered in SHPB tests. Using two specifically designed striker bars, tests were conducted on 70 mm diameter steel fibre reinforced concrete specimens. The results are presented in the paper.

A Study on Viscous Flow of the Zr-based Bulk Metallic Glass in an Undercooled Liquid State (Zr계 벌크 비정질 합금의 과냉 액상 영역에서의 점성 유동 현상 연구)

  • Lee K. S.;Ha T. K.;Chang Y. W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.265-268
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    • 2004
  • In this present study, mechanical properties of the Zr-Ti-Cu-Ni-Be bulk metallic glass are characterized by compression test over a wide range of temperatures and strain rates. Three different types of deformation behavior have been identified as a result, viz., Newtonian viscous flow, non-Newtonian flow and brittle fracture without plastic deformation. A transition state theory is applicable fur the flow stress - strain rate curve that contains the transition from Newtonian to non-Newtonian flow. Based on the relationship between viscosity and strain rate within undercooled liquid state, we can easily obtain the experimental deformation map and suggest the boundaries among different deformation behavior of this alloy.

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