• Title/Summary/Keyword: rail material

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Injection Flow Rate Improvement of Injectors for DME Common-rail Systems (DME 커먼레일 시스템을 위한 인젝터 분사 유량 개선)

  • Lee, G.S.;Shin, S.S.;Park, J.H.
    • Journal of ILASS-Korea
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    • v.18 no.1
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    • pp.55-60
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    • 2013
  • In this study, injection flow rates and material of the solenoid sealing of the injectors were improved for the development of a di-methyl Ether(DME) common-rail system. To deliver the same amount of energy provided by injection pressure of diesel $P_{inj}$ = 160 MPa, the DME injectors need to have larger diameter of nozzle hole and more No. of hole at low injection pressure of $P_{inj}$ = 40~50 MPa. The simplified nozzle flow model, which takes account of nozzle geometry and injection condition, was employed in order to design the concept of a injector nozzle such as No. of hole, diameter of hole and diameter of needle seat, etc. Injection amount and rate were tested by diesel and DME test stand. As a result, the diameter of nozzle hole were enlarged by 0.25 mm. The diameter of the orifice in the high pressure line was increased by 1.0 mm to maintain hydraulic force in the nozzle. The material of the solenoid sealing was changed to HNBR, which was strong against the corrosive. Experimental results showed that the injection amount of the DME injector drastically increased by 191.9% comparison to that of diesel at $P_{inj}$ = 40 MPa.

The Power Consumption analysis of the metropolitan Electric Multiple Unit for a Route (수도권 전동열차 노선별 소비전력량 분석)

  • Kim, Jin-Woo;Son, Kyong-So;Jang, Hee-Ju;Kim, Ho-Soon
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.619-626
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    • 2011
  • In this paper, while electric multiple unit is moving on the rail, the content of measuring and analysing electric power consumption is mentioned. In order to measure the electric power consumption, we developed the power record analysis equipment and installed it the inside of the converter and inverter system to record the electric power consumption measured by voltage sensor and current sensor. Moving on the rail, we analysed traction power used up and regenerative power by using the measuring instrument. We expect that the measured and analysed data will offer basic research material to devise a energy reduction plan and introduce a new EMU system with high efficiency.

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Development of High Strength Concrete for the Sleepers of High Speed Rail (고속철도 침목용 고강도콘크리트의 개발)

  • 백상현;엄태선;곽천탁;정재현;박종방;김인재
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.04b
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    • pp.755-760
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    • 1998
  • In the present, we have developed high strength concrete for the sleepers of high speed rail and verified its applicability by in-situ applications. Concrete for sleepers is manufactured by steam curing at low temperature(below 55$^{\circ}C$), and should be finished its manufacturing process such as placing, curing, demolding and prestressing in 24 hours. The sleepers need its compressive strength above 350kg/$\textrm{cm}^2$ in 15 hours, air-entrainment for durability and nominal design strength of 600kg/$\textrm{cm}^2$, considering its quality variation at factory. We performed the optimum mix design of concrete and verified the rightness of the use of TYPE III cement. Finally, we have confirmed the manufactured sleepers satisfy the required material properties through in-situ application.

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Experimental Verification of Design Parameters of Track (실측을 통한 궤도설계 파라메타의 검증)

  • Lee Jee-Ha;Hwang Sung-Ho;Na Sung-Hoon;Kim Jung-Hwan;Suh Sa-Bum
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.1065-1070
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    • 2004
  • When the track designer analyze the track structure uses many known & unknown parameters. Unknown parameters, equivalent rail support spring factor, unit rail support spring factor, track damping coefficient, should be assumed. Known parameters are section properties (area, section factor, etc), material properties(modulus of elasticity, mass, etc) and track conditions(wheel load, loading conditions, gauge, etc.). In the assumption of track design parameters, some parameters can be overestimated or under estimated. The purpose of this study is to verify design parameters used in track design, in the way of experimental measurements. Data of displacements, banding stresses, loads, accelerations are measurable at track site. From these data, unknown parameters are derived. Compare these assumed and derived parameters, estimate the entire track stability.

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Characteristic Prediction and Evaluation of Rubber Components for Railway Vehicle (철도차량용 방진고무부품 특성예측 및 평가)

  • Woo, Chang-Su;Park, Dong-Chul
    • Proceedings of the KSR Conference
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    • 2005.05a
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    • pp.83-89
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    • 2005
  • Rubber spring is used in primary suspension system for railway vehicle. This rubber spring has function which reduce vibration and noise, support the load carried in operation of rail vehicle. The non-linear properties of rubber which are described as strain energy function are important parameter to design and evaluate of rubber components. These are determined by material tests which are tension, compression and shear test. The behaviors of load-displacement of rubber spring for rail vehicle are evaluated by using commercial FEA code. It is shown that the results by FEA simulations are in close agreement with the test results

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Static and Fatigue Analysis of Bogie Rotating Frame for a Light Rail Train (경량전철 대차 선회프레임의 정적강도와 피로특성의 분석)

  • 구정서;한형석;조현직;송달호
    • Journal of the Korean Society for Railway
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    • v.5 no.4
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    • pp.222-230
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    • 2002
  • The rotating bogie frame is used in the bogie for a Light Rail Train under development in Korea. In development of the bogie, the structural strength and fatigue characteristics of the rotating bogie frame have been evaluated under the predefined load cases according to the Korean standards for a urban EMU. No part of the rotating bogie frame was subjected to stress beyond the fatigue endurance limits of the material used when grinding the welding of the lower plate link. It is concluded that the rotating bogie frame is safe in view of its static and fatigure strength.

Influence analysis to the ATC signal by using sand on the rail in the High-speed Train(KTX) (살사 재료가 고속차량(KTX) ATC 신호에 미치는 영향분석)

  • Yun, Cha-Jung;Lee, Hae-Jae;Cho, Yong-Gee;Kim, Jin-Kyu;Choi, Shun-Gyu
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.755-764
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    • 2008
  • When the high speed train (KTX) departs from station in the high-speed line, sometimes on board signal disappears, which causes a hindrance of the operation punctuality, therefore, we have a research objective to verify the causes of hindrance and to find an improvement plan. In the process of research, when train left, we applied sand on the rail to improve adhesive power, whose sand has an effect on the ATC(Automatic Train Control) signal wave. We detected & analyzed signal waves which came from detecting device by changing operation condition in accordance with sand material

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Fatigue Tests of Welded Joints and Comparison Study of Foreign Codes (용접부의 피로강도 시험평가 및 해외규격과의 비교연구)

  • Goo, Byeong-Choon;Kim, Jai-Hoon
    • Journal of Welding and Joining
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    • v.25 no.1
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    • pp.14-23
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    • 2007
  • A lot of fatigue tests on a material, JIS SM490A, with yielding strength of about 350 MPa and tensile strength of about 520 MPa were carried out. Various butt-welded specimens such as reinforcement removed, as-welded and weld toe ground, several types of fillet-welded specimens and full-size box type components were used. After having obtained S-N curves for the above- mentioned specimens, fatigue strengths were compared to those of foreign design codes, AWS, BS 7608 and ENV. It was found the fatigue strengths at low cycles are not in a good agreement with the foreign codes, but the fatigue limits are in a good agreement.

Fire test for interior material satisfied with the guide for the safety of rail vehicle (철도차량 안전기준을 만족하는 철도차량 내장재의 화재성능 시험)

  • Park, Won-Hee;Lee, Duck-Hee;Jung, Woo-Sung
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2149-2153
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    • 2008
  • A large-scale fire test was done for interior materials from a vehicle installed within a fire test room. The interior materials are satisfied with the Korean guide for the safety of rail vehicle. The guide has taken effect since December 2004 in Korea. Ignition source (gas burner) was increased in several controlled steps. The objectives of this test are to assess the fire performance in terms of ignition and flame spread on interior lining materials and to provide data on an enclosure fires involving train interior materials that grow to flashover. This data will be used to develop and calibrate an Fire Dynamics Simulator (FDS) model for fire growth on the interior vehicle.

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Safety evaluation of bolt for railway vehicle equipment use (차량장착용 볼트의 안전성평가)

  • 문형석;유원희;김남포
    • Proceedings of the KSR Conference
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    • 2000.05a
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    • pp.660-668
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    • 2000
  • The stress of connection points between railway vehicle equipment and carbody is considered as one of the important railway safety factor under the vehicle service condition. If any material or equipment drop in to the rail during the service condition, the vehicle call be lose its control as well as run off the rail. The be]t safety evaluation method by using hand calculation is broadly used by manufacturer is introduced in this paper. Two different kinds of the bolt, such as regular bolt and the bolt aluminum extruded carbody use, are tested based on U.I.C according to equipment fixed. The effect of holder and base to bolt under tile loading condition is analyzed on this paper.

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