• Title/Summary/Keyword: rail material

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A Study on the Wearing Phenomenon of Pantograph Slider for the SEOUL METRO Line 4 Rail Vehicles (4호선 전동차 판토그라프 주습판 마모현상에 관한 연구)

  • Kim, Young-Gyu;Yang, Yong-Joon
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.51-56
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    • 2007
  • Pantograph of the electric train is the important part receiving current by adhereing contact wire. Wearing rate of pantograph or contact wire is changed by the type of pantograph and material of adhering part. In special, the weather influences the relative wearing rate and wearing type of pantograph Slider and Contact wire with steep wearing in arc and life cycle of pantograph slider. Presently, the weather causes side-wearing and over-wearing of pantograph slide installed in electric train. So it is difficult to manage and operate the electric train. Although the quality of slide using in line4 vehicle was finished the test in line 2 vehicle experimentally, it has to apply after pantograph is installed in some electric trains and check the influence in it and contact wire. It is because line4 section is very different from line2 section. Experimental application is the sequence to certify the safety and abrasion resistance importantly by enlarging experimental application with increase of the experimental electric train. The lenth of line4 in Seoul Metro is 71.5[km]. It is long section. The line is mixed DC 1,500[V] section and AC 25,000[V] section. It has underground section of 41.5[km] and ground section of 30[km]. Ground section is about 42% and receives much influence in the rain during the rainy season. After experimental application we found that this pantograph slide has twice as much abrasion resistance despite a little deviation and found the occurrence probability of arc and side-wearing is decreased considerably.

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A Study on Crushing Characteristic of Hatted Section Tube (모자형 단면부재의 압괴특성 연구)

  • 김천욱;한병기;김병삼
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.2
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    • pp.212-219
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    • 2002
  • In the frontal collision of cars, front parts of cars such as engine rail and side members that are composed of hatted section tubes should absorb most of the collision energy far the passenger compartment not to be deformed. For these reasons the study on the collapse characteristics, maximum crushing load and energy absorption capacity of hatted section tubes are needed. In this study, top hatted section tubes and double hatted section tubes are investigated. The maximum crushing load of hatted section tubes is induced from plastic buckling stress of plates by considering that the hatted section tubes are composed of plates with each different boundary conditions and that its material has a strain hardening effect. On this concept maximum crushing load equations of hatted section tubes are derived and verified by experiments. from the results of experiment, the differences of collapse characteristics between top hatted section tube and double hatted section tube are analysed. And mean crushing loads of hatted section tubes from experiments are compared with other theory.

Preliminary Study of Energy and GHG Footprint of CFRP Recycling Method using Korea Database

  • Pruitichaiwiboon, Phirada;Lee, Cheul-Kyu;Kim, Young-Ki
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.247-250
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    • 2009
  • Awareness of resource conservation and pollution prevention has been continually increasing. The proven benefits from CFRP's unique combination of light weight and high strength compare to conventional material is well suited for minimizing fuel consumption during vehicle in particular rail operation. Responding the awareness, this work intends to study CFRP's recycling method that is not only technical performance but also environmental view point. According to prior work of technical performance test, this work aims at quantifying the footprint of energy and GHG derived from the two appreciated performance of pyrolysis and acids recycling methods. The streamline LCA is the concept for systematic assessment. The boundary is scoped at the recycling activity, consequently, the data in and out from the specific target activity are obtained under the gate to gate data collection. Its function is recovery carbon fiber. To count and compare function, functional unit is set at 60% of recycling rate. Korea database is mainly source for acquiring the footprint of both. The numerical results presented that the energy footprint of acids and pyrolysis is 164.95 and 1,199.88 MJ-eq., respectively. Meantime, the GHG footprint of is 1,196.22 and 5,916.08 g CO2 eq. for acids and pyrolysis. In summary, the acids recycling method is, in regarding the environmental performance, better than pyrolysis recycling method.

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The Analysis and Experimental Study on the Wheel Absorber for Reduction of Noise Emission during the Train Operation (철도차량의 운행 중 소음 저감을 위한 휠업소버의 해석 및 실험적 고찰)

  • Son, Young-Jin;Chung, Su-Young;Jang, Won-Rak;Choi, Sang-Chun
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.2163-2172
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    • 2008
  • The noise to be considered as the most important in railway systems is the noise generated from the wheel/rail interaction. Such noise can be divided into three categories; that is, the rolling noise, the squeal noise and the wheel howling noise. Especially in metro systems, this type of noise has been considered seriously in recent years, and the diversified studies on the mechanism and solutions of such noise are in progress by many railways and researching bodies. In this study, a specially designed wheel absorber is installed in the wheel, and FEM analysis and laboratory tests are executed for the two cases, i.e. with wheel absorber and without wheel absorber, to check the effect of the wheel absorber in noise reduction. For the FEM analysis, the frequency response functions for respective cases are compared. And, for the laboratory test, following four cases are tested and compared; that is, i) with wheel only, ii) installation of ring damper only, iii) installation of damping material and cover, iv) installation of complete absorber system.

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Review of effects of friction coefficient of moving bearing on Stability of CWR (가동단 마찰계수가 장대레일 축력 안정성에 미치는 영향 검토)

  • Ryu Jae-Nam;Choi Young-Joon;Yang Sin-Chu
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.812-817
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    • 2004
  • Recently drastic improvement of railway technology has been accompanied by the construction of very high-speed tracks. It should be noticed that Continuously Welded Rail(CWR) has played significant role in technical development of railway and that installation of CWR is now being scheduled on existing lines as well as newly-built lines. In general, interaction between CWR and bridge deck takes place on bridge section and additional axial force and displacement is to be developed owing to temperature and braking/acceleration forces. This interaction is known to be mainly governed by span organizations and arrangements of foot bearings. In common practice, movable bearing is stationed and designed on the assumption that it is not able to transfer the horizontal force of upper decks. However, it is well known that horizontal resistance is developed in movable bearings due to friction and that friction coefficient of movable bearing is ranged from 0.03 to 0.20 depending on the material of bearings and magnitude of reactions. Therefore, it is easily reasoned out that friction of movable bearing can influence the mutual behavior of CWR and bridge decks. Suggested in this study is to investigate the validity and efficiency of friction effect of movable bearings in controlling the axial force and displacement of CWR on continuous railway bridges.

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A Study on Characteristics of Overhead Rigid Conductor System for Developing the High-speed System up to 250km/h (250km/h급 강체전차선로 시스템 개발을 위한 R-BAR 특성 고찰)

  • Bae, Sang-Joon;Jang, Kwang-Dong;Lee, Ki-Won;Park, Youn-Cheol
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.64 no.3
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    • pp.492-497
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    • 2015
  • An overhead rigid conductor system is mainly applied to the subway and recently studies on the rigid system have been conducted for applications such as tunnels of high-speed line and speed improvement of a conventional lines up to 250km/h. Power feeding performance which is the most important in a rigid system can be measured by contact force and characteristics of this contact force are related to the shape and material of the R-BAR. In this paper, we analyze the measurements of contact force, current heating temperature, impedance of a rigid conductor which was developed in Korea, after that we compare static characteristics of home and abroad rigid conductors which have various shapes and materials.

Analsis of Preponderant Wear of Earth Brush for an Electrical Multiple Units(EMUs) (전동차용 접지브러쉬 편중마모에 대한 해석)

  • Park, Byung-Sup;Ku, Jung-Su;Kim, Gil-Dong
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.356-361
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    • 2005
  • Earth brush for electrical multiple units(EMUs) is a device through which the current of the EMU load's consumed power fed from the DC 1,500V overhead line (or from the AC 25.000V catenary) flows via axle to the rail(ground) and which prevents the electric corrosion of the axle bearings by preventing the current flow to the axle bearings caused by electric potential from the magnetic field when the bearings rotate together with the earthing function when a thunderbolt falls or a surge comes. The earth brush wear rates among cars, however, shows quite differences when the earth brushes after being separated from the holders are measured with vernier callipers every 6 months of maintenance period. Main causes of the earth brush wear are divided as mechanical, electric arc and electrical one, and the factors can be running speed, current, harmonics, connection state. spring tension, earth brush material, lubricant and so on. but only the earth brushes of the motor(M1) car show the highest wear rate and moreover maintenance difficulty occurs because of the wear rate differences among e earth brushes in one holder. The reason for these preponderant wear comes from the design concept of making preponderant current flow to some particular earth brushes and moreover the heat generated by the harmonics when the inverter starts to operate accelerate the wear. By defining these causes through experiments. I hope that the found results would be helpful for the future EMU design, safety, economy and maintenance.

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Direction of research on Railroad Signal Safety Facilities from the viewpoint of Train Control (열차제어 측면의 철도신호안전설비 개발방향 연구)

  • Kim, You-Ho;Lee, Hoon-Koo;Lee, Soo-Hwan;Pyeon, Seon-Ho;Lee, Young-Ho
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.1270-1278
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    • 2008
  • A great deal of development has been made in the field of railroad control in Korea. Like the recent High speed railroad (KTX) and the intercity light rail train (LRT) are being vigorously promoted. Therefore, in concert with the new railroad development projects, improved train control technics are being applied. Along with the focus on these newly developed advanced technologies the need for a reliable safety system for the safety of the passengers and railroad control personnel alike is being intensified. New safety facilities are continuously being developed in order to safely introduce and develop these new technologies. There is an urgent need for research and development of safety facilities for the implementation of the presently developed facilities as well as for the presently being used. Therefore, this research will study the safe operation of Korean railroad and the implementation situation of the class, functionality, ensured safety range etc. of the safety facilities for users and operators. In studying the material of the kinds of implemented safety facilities and technologies being used abroad we have researched into the most suitable direction of development of safety facilities for the Korean railroad environment.

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Analysis on the Stress and Economy of Feeder Supporting Metal Designed a Steel Pipe (강관을 이용한 급전선금구의 응력해석 및 경제성 분석)

  • Na, Hyun;Ahn, Young-Hoon;Lee, Ki-Won
    • Journal of the Korean Society for Railway
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    • v.11 no.5
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    • pp.499-503
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    • 2008
  • The catenary line and feeder line installed on same electrical pole in opened place of AC electrical rail-road. The Electrical pole has receive a different weight from the catenary line and feeder line. So we have designed the Feeder supporting metal with new shape and material based on this fact. And then we have examined the stability of Feeder supporting metal designed a steel pipe by FEM program. New steel pipe compared with existing steel pipe on a economy respect. That result give proof the stability and economy as feeder supporting steel. There-fore this device have a basic of Value Engineering, so we have the need of reflection to design as a device of new electrical pole.

Optimization of structural elements of transport vehicles in order to reduce weight and fuel consumption

  • Kovacs, Gyorgy
    • Structural Engineering and Mechanics
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    • v.71 no.3
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    • pp.283-290
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    • 2019
  • In global competition manufacturing companies have to produce modern, new constructions from advanced materials in order to increase competitiveness. The aim of my research was to develop a new composite cellular plate structure, which can be primarily used for structural elements of road, rail, water and air transport vehicles (e.g. vehicle bodies, ship floors). The new structure is novel and innovative, because all materials of the components of the newly developed structure are composites (laminated Carbon Fiber Reinforced Plastic (CFRP) deck plates with pultruded Glass Fiber Reinforced Plastic (GFRP) stiffeners), furthermore combines the characteristics of sandwich and cellular plate structures. The material of the structure is much more advantageous than traditional steel materials, due mainly to its low density, resulting in weight savings, causing lower fuel consumption and less environmental damage. In the study the optimal construction of a given geometry of a structural element of a road truck trailer body was defined by single- and multi-objective optimization (minimal cost and weight). During the single-objective optimization the Flexible Tolerance Optimization method, while during the multi-objective optimization the Particle Swarm Optimization method were used. Seven design constraints were considered: maximum deflection of the structure, buckling of the composite plates, buckling of the stiffeners, stress in the composite plates, stress in the stiffeners, eigenfrequency of the structure, size constraint for design variables. It was confirmed that the developed structure can be used principally as structural elements of transport vehicles and unit load devices (containers) and can be applied also in building construction.