• Title/Summary/Keyword: rail grinding

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Quality Assurance of Rail grinding and Optimize grinding Strategy (레일 연마의 품질보증과 최적 연마 전략)

  • Lee Hak-Kyu;Lee Jong-Su;Lee Ki-Seung;Cho Sun-Kyu
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.283-289
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    • 2004
  • Rail defects(Corrugation, shelling, etc) are occurred by the Rail with wheel contact stress. Rail grinding is maintaining of optimal rail profile to use special rail grinding machine to remove rail defect. The benefits of rail grinding enforcement, improve track safety, improve track steering and rail life, improve ride comfort and reduce noise, etc. Actually when rail grinding plan apply to field track, we should consider a lot of function before determination, such as grinding method, grinding pass number, removing metal volume, etc. because each track has various characteristics. Therefore it is important that the determination of rail grinding strategy for optimum and economic before enforcement.

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Evaluation of Rail Fatigue Life by Rail Grinding in the High Speed Railway (레일연마에 따른 고속철도 레일 피로수명 평가)

  • Park, Won-Seo;Lim, Hyung-Jun;Park, Yong-Gul;Sung, Deok-Yong;Kang, Yoon-Suk
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.783-792
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    • 2011
  • The control of rail surface irregularity is very important for the high speed train service in the high speed rail. In order to manage it, initial, preventative, and maintainable rail grinding have been performed and among them, preventative rail grinding conducts in every each year. This study carried out the field test for dynamic track response according to rail surface irregularity comparing before and after rail grinding. In addition, the change of dynamic track responses according to rail grinding was analyzed and the fatigue life was estimated though Rainflow Counting Method and RMC Equivalence Stress. Therefore, it suggested that rail fatigue life should be increased by rail grinding, because amount of impact occurred on track is decreased by getting rid of rail surface irregularity.

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Evaluation on Effectiveness of Rail Grinding by Prediction of Rail Fatigue Life (레일 피로수명 예측에 따른 레일 연마의 효용성 평가)

  • Kim, Man-Cheol
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.255-261
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    • 2008
  • The importance of maintenance of rail surface defects is increasing according to the KTX operation. That is because during high speed operation of rolling stocks, rail surface defects shorten fatigue life of rail, accelerate track degradation and deteriorate ride comfort. Rail grinding has been applied for effective rail maintenance in Kyeong-Bu HS line. This paper evaluates the effectiveness of rail grinding in term of rail fatigue life. To this end, the stresses of the ground rail are measured under KTX running and the equivalent stress range is calculated by RMC after the frequency analysis done with Rainflow counting method. Also, Pamglen-Miner rule is applied to predict the fatigue life of ground rail. The result of the analysis shows that the fatigue life of ground rail is increased by 15%.

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Analysis for Optimal Rail Grinding Amount by Rolling Contact Fatigue Test in High Speed Railway (구름접촉피로시험을 통한 고속철도 레일연마량 분석)

  • Chang, Ki-Sung;Sung, Deok-Yong;Park, Yong-Gul;Choi, Jin-Yu;Lee, Dong-Hyung
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2115-2124
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    • 2011
  • The rail surface defects which are generated on repeated rolling contact fatigue are getting increased according to high speed, high density, and minimum weight. In addition, Increasing noise and vibration are affected by these also impact load generated as well. Because of this phenomenon, more serious and critical damages were occurred. In fact, in order to control them, the rail grinding were conducted. However, there are not enough researches to make an criteria of generating optimal rail grinding amount in Korea. This study evaluated how depth of hardening on rail surface is formed and suggested optimal rail grinding amount by RCF(rolling contact fatigue) test with generated contact pressure between KTX wheel and UIC60 rail by applying FEM analysis. Therefore, the amount was generated approximately 0.2mm/20MGT to maintain integrity of rail surface by getting rid of depth of hardening on rail according to rail accumulated passing tonnage.

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Experimental Study to analyze Effect of Rail Corrugation Reduction according to Rail Grinding (레일연마에 따른 레일 파상마모 저감 효과 분석을 위한 실험적 연구)

  • Choi, Jung-Youl;Jeong, Cheon-Man;Chung, Jee-Seung
    • The Journal of the Convergence on Culture Technology
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    • v.7 no.4
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    • pp.801-806
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    • 2021
  • Rail corrugation is continuously increasing due to the lack of maintenance regulations for the amount of rail irregularities. Rail corrugation is causing various problems, such as a decrease in ride comfort and an increase in the amount of track maintenance. In this paper, the effect of rail corrugation on the track force was analyzed by measuring the rail irregularities before and after rail grinding and the track measurements (dynamic wheel load, displacement, and acceleration) for the section where the rail corrugation occurred. In addition, it was experimentally proven that the rail grinding performed to reduce the corrugation of the rail was very effective in reducing the additional forces on the track.

Evaluation of Rail Fatigue Life by Grinding of Kyeong-Bu High-Speed Line (경부고속선의 레일 연마에 따른 레일 피로수명 평가)

  • Kim, Man-Cheol;Choi, Eun-Soo
    • Journal of the Korean Society for Railway
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    • v.13 no.6
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    • pp.577-582
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    • 2010
  • The importance of maintenance of rail surface defects is increasing according to the KTX operation. That is because during high speed operation of rolling stocks, rail surface defects shorten fatigue life of rail, accelerate track degradation and deteriorate ride comfort. Rail grinding has been applied for effective rail maintenance in Kyeong-Bu HS line. This paper evaluates the effectiveness of rail grinding in term of rail fatigue life. To this end, the stresses of the rail are measured under KTX running and the equivalent stress range is calculated by RMC after the frequency analysis done with rainflow counting method. Also, The Modified Miner's rule is applied to predict the fatigue life of ground rail. The result of the analysis shows that the fatigue life of ground rail is increased by 15%.

The Fatigue Life Evaluation of CWR based on the Rail Grinding (레일연마를 고려한 장대레일의 피로수명 평가)

  • Kong, Sun-Young;Sung, Deok-Yong;Park, Yong-Gul
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.35 no.5
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    • pp.1191-1198
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    • 2015
  • In this study, vehicle/track interaction analysis by the Saemaul powered vehicle was carried out. The prediction equation for the bending stress of rail was estimated using the rail bending stress by the rail surface irregularities at welds. Also, the fatigue analysis using a S-N curve of welds in the conventional railway was carried out. We estimated the fatigue life of CWR by the fracture probability. By the rail grinding, the fatigue life of CWR was evaluated in consideration to reduce the rail bending stress through removing the rail surface irregularities. Therefore, it presented the fatigue life of CWR according to the rail grinding execution plan in the conventional railway.

Correlation Analysis between Dynamic Wheel-Rail Force and Rail Grinding (차륜-레일 상호작용력과 레일연마의 상관관계 분석)

  • Park, Joon-Woo;Sung, Deok-Yong;Park, Yong-Gul
    • Journal of the Korean Society for Railway
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    • v.20 no.2
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    • pp.234-240
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    • 2017
  • In this study, the influences of rail surface roughness on dynamic wheel-rail forces currently employed in conventional lines were assessed by performing field measurements according to grinding of rail surface roughness. The influence of the grinding effect was evaluated using a previous empirical prediction model for dynamic wheel-rail forces; model includes first-order derivatives of QI (Quality Index) and vehicle velocity. The theoretical dynamic wheel-rail force determined using the previous prediction equation was analyzed using the QI, which decreased due to rail grinding as determined through field measurements. At a constant track support stiffness, an increase in the QI caused an increase in dynamic wheel-rail forces. Further, it can be inferred that the results of dynamic wheel-rail analysis obtained using the measured data, such as the variation of QI due to rail grinding, can be used to predict the peak dynamic forces. Therefore, it is obvious that the optimum amount of rail grinding can be determined by considering the QI, that was regarding an operation characteristics of the target track (vehicle velocity and wheel load).

Prediction of bending fatigue lifes of rail welded parts (레일용접부 피로수명 예측)

  • 양신추;이진욱;나성훈
    • Proceedings of the KSR Conference
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    • 1999.05a
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    • pp.390-397
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    • 1999
  • This paper investigates about the prediction of rail bending fatigue lifes for the purpose of the effective maintenance of surface irregularities of rail welded parts. The rail bending stresses are calculated using a track dynamic analysis program. The rail surface irregularities measured in situ are given as inputs in the analyses. On the other hand, the S-N curves are derived based on the results of bending fatigue tests. Using data found so far, rail fatigue lifes are estimated adopting a modified Miner's rule. The useful guides for maintenance of rail welded part are proposed in terms of grinding period and grinding depth of rail surface irregularities.

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Study on the Establishment of Rail Grinding Criteria of High-Speed Railway Lines Considering the KTX Operation Circumstances (KTX 운행현황을 고려한 고속선 레일 연마 기준 정립에 대한 연구)

  • Kim, Man-Cheol;Kang, Tae-Ku
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.377-385
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    • 2007
  • The importance of maintenance of rail surface defects is increasing more according to the KTX operation. That is because during high speed operation of rolling stock, rail surface defects may cause shortened fatigue life of rail, acceleration of track degradation and reduced ride comfort. The paper was intended to study the establishment of rail grinding criteria of high-speed railway lines considering the KTX operation circumstances. For this, the specimens of UIC 60 rail on Kyeong-Bu high-speed operation lines were collected and they were analyzed for metallographic structure and tested for the hardness. By analyzing the test results to the factors affecting the RCF causing the defects of rail surface, the study suggested the rail grinding criteria of the domestic high speed railway lines. As the factors affecting RCF, passing tonnage, running speed and track condition are considered.

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