• Title/Summary/Keyword: raceway

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Development of combustion zone monitoring system for a blast furnace (용광로 연소대 관리시스템 개발)

  • Choi, Tae-Hwa
    • Journal of Institute of Control, Robotics and Systems
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    • v.3 no.3
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    • pp.318-322
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    • 1997
  • A prototype of combustion zone monitoring system as been developed and installed into tuyeres of the blast furnace. The system consists of CCD(charge coupled device) cameras, sonic flow meters, an image processor and a personal computer. The personal computer collects raceway luminance data and operational data from the image processor that is connected to the color CCD camera from the blast furnace process computer, respectively. In addition, the sonic flow meters supply coal injection rate data to the personal computer. Then, the personal computer evaluates the combustion conditions with the raceway inspection algorithm. This integrated monitoring system allows us to detect abnormal raceway conditions and the clogging status of coal injection pipe. The image processing techniques of the system enable us to effectively monitor unburnt coal sticking to tuyere tip and injection lance wear conditions. Such a developed system ensures rapid and precise raceway inspection. The image processing capability of the system has helped operator to early detect both the unburnt coal sticking problem and the errosion problem of injection lance. Furthermore, the system could control the abnormal raceway condition based the the analysis results obtained from combustion monitoring.

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Nutrient removal from secondary effluent using filamentous algae in raceway ponds

  • Min, Kyung-Jin;Lee, Jongkeun;Cha, Ho-Young;Park, Ki Young
    • Membrane and Water Treatment
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    • v.10 no.3
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    • pp.191-199
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    • 2019
  • In this study, we investigated the cultivation possibility using Hydrodictyon reticulatum in a continuous raceway pond as a tertiary sewage treatment plant. The cultivation possibility was evaluated by varying the light quantity, wavelength, and hydraulic retention time (HRT). Experimental results showed that the growth rates of algae and the removal efficiencies of nutrients increased as the light quantity increased, and the maximum photosynthetic rate was maintained at $100{\mu}mol/m^2{\cdot}s$ or higher. When wavelength was varied, nutrient removal efficiency and growth rate increased in the following order: green light, red light, white light, and blue light. The nutrient removal efficiencies and algae productivity in HRT 4 d were better than in HRT 8 d. We conclude that if Hydrodictyon reticulatum is cultivated in a raceway pond and used as a tertiary treatment facility in a sewage treatment plant, nutrients can be effectively removed, and production costs can be reduced.

Automated Cable Route Design based Flexible Cable Fill Check of Raceway in Cable Spreading of Generating Station (발전소 케이블 포설에서 Raceway의 유연한 케이블 Fill 체크 기반 자동화된 케이블 라우팅 설계)

  • Park, Ki-Hong;Lee, Yang Sun
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.20 no.3
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    • pp.607-614
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    • 2016
  • In generating station, cable spreading design is a very important task, which is very much time consuming, due to the type of cable used in generating station is very diverse. The raceway means the cable line section from source equipment to destination, and consists of cable tray and conduit. The process of existing cable spreading design was written in by hand. Thereby, there are grossly inefficient gain such as cable omission and unfixed fill value by a personal and time investment. In this paper, we proposed and implemented the automated cable route design based flexible cable fill check in generating station, and proposed the automated cable route design can be calculated the cable fill with flexible changing of raceway. Some experimental result shows that implemented cable route design is well performed and conducted as the design specifications, and it will be able to reduce the cable spreading design time.

Simultaneous Treatment of Carbon Dioxide and Ammonia by Microalgal Culture (조류배양을 통한 이산화탄소 및 암모니아의 동시처리)

  • ;;Bohumil Volesky
    • KSBB Journal
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    • v.14 no.3
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    • pp.328-336
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    • 1999
  • A green microalga, Chlorella vulgaris UTX 259, was cultivated in a bench-scale raceway pond. During the culture, 15%(v/v) $CO_2$ was supplied and industrial wastewater discharged from a steel-making plant was used as a culture medium. In a small scale culture bottle, the microalga grew up to 1.8 g $dm^{-3}$ of cell concentration and ammonia was completely removed from the wastewater with an yield coefficient of 25.7 g dry cell weight $g^{-1}\;NH_3-N$. During the bottle-culture, microalga was dominant over heterotrophic microorganisms in the culture medium. Therefore, the amount of carbon dioxide fixation could be estimated from the change of dry cell weight. In a semi-continuous operation of raceway pond with intermittent lighting (12 h light and 12 h dark), increase of dilution rate resulted in increase of the ammonia removal rate as well as the $CO_2$ fixation rate but the ammonia removal efficiency decreased. Ammonia was not completely removed from the medium (wastewater) of raceway pond which was operated in a batch mode under a light intensity up to 20 klux. The incomplete removal of ammonia was believed due to insufficient light supply. A mathematical model, capable of predicting experimental data, was developed in order to simulate the performance of the raceway pond under the light intensity of sun during a bright daytime. Simulation results showed that the rates of $CO_2$ fixation and ammonia removal could be enhanced by increasing light intensity. According to the simulation, 80 mg $dm^{-3}$ of ammonia in the medium could be completely removed if the light intensity was over 60 klux with a continuous lighting. Under the optimal operating condition determined by the simulation, the rates of carbon dioxide fixation and ammonia removal in the outdoor operation of raceway pond were estimated as high as $24.7 g m^{-2} day^{-1}$ and $0.52 g NH_3-N m^{-2} day^{-1}$, respectively.

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Study on Compensation for Shape of Formed Tool for Turning of Bearing Raceway (베어링 궤도 선삭가공용 총형공구의 형상보정에 관한 연구)

  • Moon H.K.;Chung J.H.;Moon S.C.;Joun M.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.426-429
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    • 2005
  • In this study, the formed tool is used to machine of bearing raceway and a shape compensation scheme is proposed to compensate for shape of it in turning process. It is introduced the conventional design method of the formed tool; a simple depth compensation method and a drawing compensation method. And it is performed to investigate in detail properties of the formed tool about a tool angle and problems of a turning process of bearing raceway using the formed tool. The applicability of the proposed scheme is examined by comparing the experimental results obtained by a new designed formed tool with those obtained by a conventional tool.

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CFD-Based Flow Analysis of Rolling Elements in Water-Lubricated Ball Bearings (CFD를 이용한 수윤활 볼베어링의 구름 요소 주위의 마찰 토크분석)

  • Jo, Jun Hyeon;Kim, Choong Hyun
    • Tribology and Lubricants
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    • v.29 no.4
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    • pp.218-222
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    • 2013
  • Water-lubricated ball bearings consist of rolling elements, an inner raceway, an outer raceway, a retainer, and an operating lubricant. In the water environment, ball bearings are required to sustain high loads at high speeds under poorly lubricated conditions. For the analysis of bearing behavior, friction torque is considered as the main factor at various flow rates, rotating speeds, and roughnesses between the rolling element and raceways. When the bearing operates at high rotating speeds, the friction torque between the raceway and rolling elements increases considerably. This frictional torque is an important factor affecting bearing reliability and life cycle duration. For understanding the flow conditions in the inner part of the bearing, this study focuses on the flow around the rotating and revolving rolling elements. A simple model of fluid flow inside the ball bearing is designed using the commercial CFD program ANSYS.

Loading Test Results of Wind Turbine Pitch/Yaw Bearing (풍력발전기용 피치/요 베어링의 하중 시험 결과)

  • Nam, Ju-Seok;Kim, Heung-Sub;Lee, Young-Soo;Han, Jeong-Woo
    • Journal of Wind Energy
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    • v.3 no.1
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    • pp.61-67
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    • 2012
  • The loading test of wind turbine pitch and yaw bearings have been conducted using special test rig designed for the test of large slewing bearings. Test type was fatigue test that applied fatigue load to each bearing and followed the defined test process. Measurement data during test were rotational torque and raceway temperature, and inspected key components by disassembling the bearing after all test finished. As a results, the raceway temperature during test did not exceed the operational temperature range of lubricant and rotational torque was reduced as the bearing's rotational cycle increased. In the inspection of key components, some plastic deformation and flaking were detected at some raceway sections while other components such as ball, spacer and seal remain indefective conditions.

The Development of Interface technology Between 3D Modeling Data and Cable Engineering Program Data (전선로 3D Modeling 데이터와 케이블 엔지니어링 데이터의 연계 기술개발)

  • Cho, Sung-Don;Yoo, Gi-Hong;Kim, Soon-Goo
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.400-401
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    • 2007
  • 3D Modeling S/W인 PDS(Plant Design System)의 Electrical Raceway Modeling Software인 EE-Raceway로 작성된 DB에서 트레이, 트레이 Link, Fitting 데이터를 추출하여 케이블 엔지니어링 프로그램의 Input 자료로 활용하는 연계기술과 활용에 대하여 소개하고자 한다

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Stress based Fatigue Life Prediction for Ball Bearing (응력 기반 볼 베어링의 접촉피로수명 예측)

  • Kim Tae-Wan;Lee Sang-Don;Cho Yong-Joo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.339-349
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    • 2004
  • The method for fatigue life prediction of ball bearing is proposed applying the algorithm of contact fatigue prediction based on stress analysis. In order to do this, a series of simulation such as initial surface stress analysis, EHL analysis, subsurface stress analysis and fatigue analysis are conducted from the loading at each ball location calculated for a bearing subjected to external bearing load and contact shape function. And uniaxial fatigue tests are performed to obtain fatigue parameter of AISI 52100 steel. It was found that since stress is usually higher at the inner raceway contact than at the outer raceway contact, fatigue failure occurs on the inner raceway first. When the fatigue life calculated in the stress-based method are compared with $L_{50}$ life of L-P model, Crossland criterion for the radial load increment is similar to $L_{50}$ life and Dang Van criterion for the axial load increment is similar. In the case of EHL contact. there is no difference of fatigue life between dry contact and EHL contact, when maximum Hertz pressure exceeds 2.5GPa.

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