• 벤처창업연구
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• 제7권4호
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• pp.41-47
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• 2012

철도차량은 사용기간이 길고 철로 위를 달리기 때문에 마모, 진동이 심하여 다른 교통수단에 비해 정비비용이 많이 소요된다. 이에 따라 정비최적화는 매우 중요하다. 본 연구에서는 코레일에서 운용하고 있는 철도차량 정비현황을 분석해 보고 개선방안을 찾고자 하였다. 특히, 차량정비인력이 많이 소요되는 일상검수에 대해 가장 효율적인 정비 주기와 방법을 적용하고자 하였다. 철도차량은 컴퓨터시스템 적용으로 자가진단이 가능하고 과거에 비해 차량의 품질이 많이 향상되었으나, 현행 일상검수는 관례적으로 짧은 기간 시행해야 한다는 측면에서 현재 비효율적인 측면을 시급히 개선해야 함은 당연하다. 따라서 본 연구에서는 차량의 상태를 반영한 개선된 일상검수 주기를 적용하여 차량의 신뢰성 확보와 정비비용을 최소화하고자 한다.

• 산업경영시스템학회지
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• 제38권3호
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• pp.100-107
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• 2015

Recently as the manufacturers want competitiveness in dynamically changing environment, they are trying a lot of efforts to be efficient with their production systems, which may be achieved by diminishing unplanned operation stops. The operation stops and maintenance cost are known to be significantly decreased by adopting proper maintenance strategy. Therefore, the manufacturers were more getting interested in scheduling of exact maintenance scheduling to keep smooth operation and prevent unexpected stops. In this paper, we proposedan integrated maintenance approach in injection molding manufacturing line. It consists of predictive and preventive maintenance approach. The predictive maintenance uses the statistical process control technique with the real-time data and the preventive maintenance is based on the checking period of machine components or equipment. For the predictive maintenance approach, firstly, we identified components or equipment that are required maintenance, and then machine parameters that are related with the identified components or equipment. Second, we performed regression analysis to select the machine parameters that affect the quality of the manufactured products and are significant to the quality of the products. By this analysis, we can exclude the insignificant parameters from monitoring parameters and focus on the significant parameters. Third, we developed the statistical prediction models for the selected machine parameters. Current models include regression, exponential smoothing and so on. We used these models to decide abnormal patternand to schedule maintenance. Finally, for other components or equipment which is not covered by predictive approach, we adoptedpreventive maintenance approach. To show feasibility we developed an integrated maintenance support system in LabView Watchdog Agent and SQL Server environment and validated our proposed methodology with experimental data.

• Communications for Statistical Applications and Methods
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• 제15권1호
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• pp.77-86
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• 2008

본 논문에서는 비재생보증이 종료된 이후의 최적의 주기적인 예방보전정책을 제안한다. 비재생보증기간이 종료된 이후의 예방보전에 대하여 Wu와 Clements-Croome (2005)의 확률적 보전효과를 갖는 주기적인 예방보전모형을 가정한다. 시스템의 운영 기간 동안 사용자가 지불하여 야 할 비용들이 주어져 있을 때 단위시간당 기대비용을 결정한다. 또한, 구해진 단위시간당 기대비용을 최소화하는 최적의 예방보전 주기와 횟수를 결정하는 방법을 다룬다. 마지막으로 본 논문에서 제안된 예방보전정책을 설명하기 위해서 수치적 예를 살펴본다.

• 품질경영학회지
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• 제17권1호
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• pp.1-10
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• 1989

In general, the characteristics of components which consist of multi-component system can not be the same. This paper proposes a maintenance model of multi-component system considering the characteristics of each component. In this paper, multi-component system is divided into three components-critical unit, major unit and minor unit, respectively. This paper determines the optimal replacement time of the system which minimizes total maintenance cost, optimal replacement period of major unit and initial stock quantity of minor unit within this optimal replacement time. Numerical examples are shown when the failure times of each unit have gamma distribution.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2010년도 춘계학술대회 논문집
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• pp.1642-1649
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• 2010

At present, KORAIL is in the middle of renovating. All steps exert great effort at cost reduction and a profit improvement. Especially to improve maintenance method and inspection period at the rolling-stock division lots of research is under progress. Daily inspection of rolling stocks is to operate the rolling stock normally. Daily inspection items are driving control device, coupling device, brake system, water system and air conditioning system, electrical system etc. Half of the maintenance manpower are inputted at daily inspection. Strengthens the quality and optimize the proportion of daily inspection are urgent problem. Daily inspection period extension aim is as follows. KTX from 3,500km to 5,000km, passenger car from 1st to 3,500km, new style electric locomotive from 2nd to 5,000km, the diesel locomotive is 2,800km from 1,200km. In this paper, the optimal daily inspection period and methods are considered including expected problem and counter measures.

• 한국산학기술학회논문지
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• 제19권10호
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• pp.82-88
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• 2018

방어용 무기체계 중 하나인 기만체계는 소모성 방식으로, One-shot system에 해당된다. 주기적 점검을 통해 신뢰도를 유지하며, 발사를 해보아야 정상 작동여부를 확인할 수 있어 고신뢰도가 요구된다. 본 논문에서 분석하고자 하는 기만체계는 개발 시 목표 신뢰도 설정 및 신뢰도 예측 없이 정비주기가 설정되었다. 그러나 현재 군에서 운용 중인 수량이 점점 증가하여 정비주기 최적화 필요성이 대두되었다. 이에 따라 수십 년간 지속적으로 운용된 기만체계의 정비 데이터를 통하여 신뢰도를 분석하고 최적 정비주기를 제시하였다. 2장에서 신뢰도 분석에 사용된 데이터 수집 및 분류방법을 제시하였으며, 분석 방법론에 대해 간략하게 소개하였다. 이를 토대로 3장에서 데이터에 대한 분포 분석 및 적합도 검증을 통해 본 기만체계 정비 데이터는 와이블 분포를 적용 하는 것이 가장 적합함을 확인하였으며, 와이블 분포의 형상 및 척도모수를 추정하였다. 4장에서는 도출된 분포를 통해 백분위수, 생존확률, MTBF 분석결과를 제시하였다. 또한 시간별 신뢰도 분석결과를 통해 적정 정비주기를 도출하였다. 5장 결론에서는 향후 본 연구결과에 대한 향후 활용방안을 제시하였다.

• 산업경영시스템학회지
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• 제42권4호
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• pp.145-152
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• 2019

All machines deteriorate in performance over time. The phenomenon that causes such performance degradation is called deterioration. Due to the deterioration, the process mean of the machine shifts, process variance increases due to the expansion of separate interval, and the failure rate of the machine increases. The maintenance model is a matter of determining the timing of preventive maintenance that minimizes the total cost per wear between the relation to the increasing production cost and the decreasing maintenance cost. The essential requirement of this model is that the preventive maintenance cost is less than the failure maintenance cost. In the process mean shift model, determining the resetting timing due to increasing production costs is the same as the maintenance model. In determining the timing of machine adjustments, there are two differences between the models. First, the process mean shift model excludes failure from the model. This model is limited to the period during the operation of the machine. Second, in the maintenance model, the production cost is set as a general function of the operating time. But in the process mean shift model, the production cost is set as a probability functions associated with the product. In the production system, the maintenance cost of the equipment and the production cost due to the non-confirming items and the quality loss cost are always occurring simultaneously. So it is reasonable that the failure and process mean shift should be dealt with at the same time in determining the maintenance time. This study proposes a model that integrates both of them. In order to reflect the actual production system more accurately, this integrated model includes the items of process variance function and the loss function according to wear level.

• KIEAE Journal
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• 제10권5호
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• pp.171-179
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• 2010

Korea owns vast amount of apartment houses no less than those of world prominent countries, but did not pay enough efforts to maintain existing apartment houses and develop policies to reuse them due to growth driven policy of housing supply like construction of new houses. Korea constructed tremendous amount of houses in short period through government led forced house supplying policy, and resulted in excess houses such that present house supply rate happened to be reaching 110%. However, recently there are growing demand of change in housing policy due to social environmental changes like low birth rate and aging of society etc and nationals' demand for improvement of residential quality. When such social changes are demanded and 80% of apartment houses in Korea are less than 20 years old, renovations and remodeling of apartment houses are anticipated to emerge as important matter. In particular, the apartment houses in Seoul and the 1st generation new cities like Bundang and Ilsan etc have passed considerable period of time after construction and require safety measure, it is quite impending to loan programs for the maintenance of existing apartment houses. The objective of this study is to compare and analyze the system of loan programs about apartment houses of Japan, and then to propose to accelerate loan programs about maintenance for apartment houses in korea.

• 산업경영시스템학회지
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• 제44권1호
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• pp.45-50
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• 2021

Machines and facilities are physically or chemically degenerated by continuous usage. The representative type of the degeneration is the wearing of tools, which results in the process mean shift. According to the increasing wear level, non-conforming products cost and quality loss cost are increasing simultaneously. Therefore, a preventive maintenance is necessary at some point. The problem of determining the maintenance period (or wear limit) which minimizes the total cost is called the 'process mean shift problem'. The total cost includes three items: maintenance cost (or adjustment cost), non-conforming cost due to the non-conforming products, and quality loss cost due to the difference between the process target value and the product characteristic value among the conforming products. In this study, we set the production volume as a decreasing function rather than a constant. Also we treat the process variance as a function to the increasing wear rather than a constant. To the quality loss function, we adopted the Cpm+, which is the left and right asymmetric process capability index based on the process target value. These can more reflect the production site. In this study, we presented a more extensive maintenance model compared to previous studies, by integrating the items mentioned above. The objective equation of this model is the total cost per unit wear. The determining variables are the wear limit and the initial process setting position that minimize the objective equation.

• The Journal of Korean Physical Therapy
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• 제21권4호
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• pp.89-96
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• 2009

Purpose: This study examined the effects of manual lymph drainage (MLD) on edema and the quality of life (QOL) of lymphedema patients in the maintenance phase. Method: Forty five lymphedema patients, who had completed intensive decongestive therapy, were enrolled in this study. All subjects were assigned randomly to two groups: Experimental (MLD) group (n=23) and control (self-MLD) group (n=22). MLD by a specialist was applied with a comfortable pressure for 40~60 minutes in the experimental group and self-MLD was carried out by the control group 5 times a week for 2 weeks. The % edema and a SF-36 questionnaire were used to measure the decrease in edema and the QOL. A paired t-test was used to compare the period, and an independent T-test was used to compare experiment and control groups. Result: The % edema was significantly lower in the experimental group after MLD (p<0.05). The physical, vitality, and mental health scores of the experimental group was significantly higher than those of the control group (p<0.05). Conclusion: TMLD by a specialist in the maintenance phase is effective in reducing the % edema and enhancing the QOL of lymphedema patients. Further studies will be needed to determine if there are differences in the effects of many types of treatment methods in the lymphedema treatment.