• Title/Summary/Keyword: quality maintenance

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Experiences of Implementing TPM in Swedish Industries

  • Liselott Lycke;Akersten, Per-Anders
    • International Journal of Reliability and Applications
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    • v.1 no.1
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    • pp.1-14
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    • 2000
  • The global marketplace is highly competitive and organisations, who want to survive long-term, have to continuously improve, change and adapt in response to market demands. These improvements should focus on cost cutting, increasing productivity levels and quality and guaranteeing deliveries in order to satisfy customers. Total Productive Maintenance (TPM) is one method, which can be used to achieve these goals. TPM is a change management approach that involves employees from both production and maintenance departments. The purpose is to eliminate major production losses by introducing a program of continuous and systematic improvements to production equipment. TPM should be developed and expanded to embrace the whole organisation and all employees should be involved in the process as members of improvement teams. This paper gives a short description of the development of TPM and the TPM implementation process. Findings are reported from a case study in which one of the authors had the possibility of following and guiding a company through their TPM implementation. The implementation process takes several years and the research has focused on the initial three years. The study demonstrates that driving forces, obstacles and difficulties often are dependent on the organisation, its managers and the individual employees.

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Reliability Analysis of Multi-Component System Considering Preventive Maintenance: Application of Markov Chain Model (예방정비를 고려한 복수 부품 시스템의 신뢰성 분석: 마코프 체인 모형의 응용)

  • Kim, Hun Gil;Kim, Woo-Sung
    • Journal of Applied Reliability
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    • v.16 no.4
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    • pp.313-322
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    • 2016
  • Purpose: We introduce ways to employ Markov chain model to evaluate the effect of preventive maintenance process. While the preventive maintenance process decreases the failure rate of each subsystems, it increases the downtime of the system because the system can not work during the maintenance process. The goal of this paper is to introduce ways to analyze this trade-off. Methods: Markov chain models are employed. We derive the availability of the system consisting of N repairable subsystems by the methods under various maintenance policies. Results: To validate our methods, we apply our models to the real maintenance data reports of military truck. The error between the model and the data was about 1%. Conclusion: The models developed in this paper fit real data well. These techniques can be applied to calculate the availability under various preventive maintenance policies.

Development of Maintenance Information System for Electric Multiple Unit (도시철도 차량 유지보수 정보화시스템 개발)

  • Park, Kee-Jun;Kim, Moon-Hyun;Ahn, Tae-Ki
    • Journal of the Korean Society for Railway
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    • v.9 no.5 s.36
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    • pp.577-581
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    • 2006
  • Urban transit operation corporations perform repetitive work to investigate the EMU, electric multiple unit, by some fixed maintenance cycle. The quality of maintenance work usually depends on workers' know-how. Though some information to support the maintenance work is digitalized and provided to workers, it is not great help to them because of its non systematic structure. The information includes drawings, manuals, work results, work history, fault history, etc. The maintenance workers want to access the information anytime anywhere, and make an effect to promote the efficiency of maintenance for EMU. But it is difficult to achieve that without some structured information system which is able to use in work area. So we develop maintenance information system for EMU for about 4 years from 2002 to 2005. In this paper we present the configuration and characteristics of this system, and the results of the evaluation test. We install the system in two depots, Changdong and Jichuk, belonged to SeoulMetro to evaluate its efficiency and estimate its economic benefits.

A Study on High Speed Railway Track Deterioration Prediction (고속선 궤도틀림진전예측에 관한 연구)

  • Shim, Yun-Seop;Kim, Ki-Dong;Lee, Sung-Uk;Woo, Byoung-Koo;Lee, Ki-Woo
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.261-267
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    • 2010
  • Present maintenance of a high speed railway is after the fack maintenance that executes a task when measured value goes over threshold value except some planned maintenance. It is difficult from efficient management of maintenance human resource and equipment commitment because it is difficult to predict quantity of maintenance targets. Corrective maintenance is pushed back on the repair priority of other target to need repair and it is exceeded repair cost potentially. For safety and dependable track management because track deterioration prediction is linked directly with track's life and safety of train service, it is very important that track management be based on preventive maintenance. In this study, we propose statistics model of track quality to use track inspection data and forecast model for track deterioration prediction.

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Comparison of AMO System between Korea and US (우리나라와 미국의 승인된 정비조직 제도 비교)

  • Joe, Hyunmyung
    • Journal of Aerospace System Engineering
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    • v.10 no.2
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    • pp.27-33
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    • 2016
  • For the continued airworthiness of aviation products, aviation authority requires that every manufacturer should provide ICA(Instruction of Continued Airworthiness) to their users, and the users should follow it by themselves or using another approved maintenance agent. To reduce the cost and improve performance quality of maintenance activities, lots of users tries to outsource this job. To perform maintenance or repair of other owned air products, an air carrier and aviation maintenance companies should obtain AMO(approval of maintenance organization). It means AMO is a postulation to enter MRO(Maintenance Repair and Overhaul) market. For that, this paper discusses the comparison of requirements and procedures of AMO system between Korea and US to help understand the AMO system, and then, tries to point out what improvement should be made to Korean AMO system to be more effective, efficient and safe.

The Investigation of Faunal Habitat Based on Ecological Rostoration of Urban Streams in Ulsan (울산시 도심하천의 생태하천 복원사업에 따른 동물상 서식실태 조사 분석)

  • Cho, Hong Je;Kang, Ho Seon
    • Journal of the Korean Society of Environmental Restoration Technology
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    • v.16 no.5
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    • pp.1-17
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    • 2013
  • We researched the fauna restoration of 5 urban streams in Ulsan established as ecological streams by improving water quality and river environment. The fauna inhabitation were compared according to the conditions of geometrical feature such as river width, low-water channel width, ect and water quality, water volumn, inland and forceland. The Mugeo cheon has clearly shown the fauna restoration effects resulting from supplying sustainable maintenance water and wastewater treatments. In the Yaksa cheon, on the other hand, the restoration effects were low due to the inflow of wastewater and sledges in some part of stream ever though the improvement of water quality. The Yeocheon cheon was found to have disadvantage on the ecological inhabitations due to supplying the maintenance water with highly concentrated salinity. The fauna restoration effect of the Meongjeong cheon was low due to the inflow of wastewater to the down stream. Therefore by supplying the maintenance water and improving the connection to the Taehwa river at the estuary, better restoration effects could be observed. In the Cheokgwa cheon, which is almost a natural river, the ecological integrity of the fauna population has been maintained quite well. It was concluded that the project to transform urban streams into ecological streams should focus on not only keeping water volume and quality but also maintaining favorable conditions for the migration and settlement of animal species close to the natural state.

Development of Infrastructure Maintenance Map based on GIS Data for Efficient Budget Management

  • Changjun Lee;Taeil Park;Yongwoon Cha
    • International conference on construction engineering and project management
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    • 2024.07a
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    • pp.209-215
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    • 2024
  • Many developed countries, including Korea, are rapidly aged owing to years of use. Infrastructures such as roads, water, and sewage are Social Overhead Capital (SOC), which provide convenience to the nation and support national economic growth. Thus, continuous maintenance and investment are required because infrastructure deterioration is directly related to social effects, such as quality of life and safety. In addition, because infrastructure maintenance costs a lot of the budget, it is necessary to appropriate criteria for budget allocation, given assessing the condition of infrastructure. This study developed an Infrastructure Maintenance Map (IMM) based on a Geographic Information System (GIS) for infrastructure maintenance budgets and investment priorities. The IMM uses maintenance information for roads, bridges, water, and sewage, obtained from Bridge Management System (BMS), Pavement Management System (PMS) and facility data in South Korea. The IMM can calculate deterioration levels and maintenance costs of infrastructure repair methods. Maintenance priorities are also evaluated based on Multi-Attribute Utility Theory using the deterioration level, economic feasibility, and effect of facilities. This study contributes to easy decision-making regarding infrastructure investment priorities and maintenance budgeting to the status of facility on the 3D map by IMM.

Longevity regulation by NMD-mediated mRNA quality control

  • Son, Heehwa G.;Lee, Seung-Jae V.
    • BMB Reports
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    • v.50 no.4
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    • pp.160-161
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    • 2017
  • Proper maintenance of biological components is crucial for longevity and healthy aging. Although the role of homeostatic maintenance systems for DNA and protein in longevity is established, it remains largely unknown for RNA. In our recent work, we show that nonsense-mediated mRNA decay (NMD) promotes longevity in the roundworm C. elegans by enhancing RNA quality control. We find that the activity of NMD decreases during aging, raising the possibility that RNA quality declines in old animals. We then show that key components of NMD complex are required for prolonged lifespan in C. elegans. In addition, animals with reduced insulin/insulin-like growth factor-1 (IGF-1) signaling (IIS), a representative longevity model, display increased NMD activity. Thus, up-regulation of NMD appears to play crucial roles in longevity conferred by reduced IIS via enhancing mRNA quality control. As both IIS and NMD pathways are evolutionarily conserved, mammals including humans may be equipped with similar RNA quality control systems to achieve longevity.

A Study on the Improvement for EMU Maintenance System of Urban Transit (도시철도 전동차 유지보수체계의 개선에 관한 연구)

  • Kim, Kyu-Joong;Lee, Keun-Oh
    • Journal of the Korean Society of Safety
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    • v.25 no.1
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    • pp.87-92
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    • 2010
  • Urban transit system must secure fast, safe and reliable transportation capacity as a metropolitan mass transit. For this purpose, it is important to make all the sub-systems (which consist of EMU, power feeding, signaling & telecommunication, railway, platform facility, and control system and so on) work well. To operate all the systems effectively and reliably, a maintenance measure optimal to each system's characteristics is needed to be established and executed. So, highly reliable maintenance should be performed. But, EMU maintenance methods suitable to its own model and EMU lines are not yet introduced. This study examined few examples mainly to secure reliability on a maintenance quality in operating method and the features of train maintenance system based on travel distance.

Ant Colony Optimization Approach to the Utility Maintenance Model for Connected-(r, s)-out of-(m, n) : F System ((m, n)중 연속(r, s) : F 시스템의 정비모형에 대한 개미군집 최적화 해법)

  • Lee, Sang-Heon;Shin, Dong-Yeul
    • IE interfaces
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    • v.21 no.3
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    • pp.254-261
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    • 2008
  • Connected-(r,s)-out of-(m,n) : F system is an important topic in redundancy design of the complex system reliability and it's maintenance policy. Previous studies applied Monte Carlo simulation and genetic, simulated annealing algorithms to tackle the difficulty of maintenance policy problem. These algorithms suggested most suitable maintenance cycle to optimize maintenance pattern of connected-(r,s)-out of-(m,n) : F system. However, genetic algorithm is required long execution time relatively and simulated annealing has improved computational time but rather poor solutions. In this paper, we propose the ant colony optimization approach for connected-(r,s)-out of-(m,n) : F system that determines maintenance cycle and minimum unit cost. Computational results prove that ant colony optimization algorithm is superior to genetic algorithm, simulated annealing and tabu search in both execution time and quality of solution.