• Title/Summary/Keyword: quality maintenance

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MAINTENANCE SETUP AND SETUP PERFORMANCE IMPROVEMENT IN AN UNRELIABLE PRODUCTION SYSTEM

  • Lee, Chang-Hwan
    • Management Science and Financial Engineering
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    • v.3 no.1
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    • pp.57-74
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    • 1997
  • An EOQ-like inventory model for a manufacturing process is studied. The system is assumed to deteriorate during the production process. The results are either the production of a number of defective items, or the breakdown of the production machine. The optimal production lot size is derived. The model is extended to the case in which the probabilities of making defective items and machine breakdowns are a function of both the quantity (amount) and quality (performance) of the consumed setup cost (including the preventive maintenance cost). We further assume that the setup performance can be improved by investing in the performance improvement program. Hence, the same or a better setup outcome can be achieved with a lower setup cost. We then investigate the optimal setup cost and investment policy simultaneously, thereby achieving a better process quality and setup cost reduction concurrently.

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Propose of New Ultrasonic Nondestructive Code Considering Discontinuity Position (불연속부의 위치를 고려한 초음파 비파괴 검사 규격의 개선안)

  • Jeong, Hwa-Young;Shin, Byoung-Chul;Jung, Beom-Seok;Lee, Chang-Moo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.3 no.4
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    • pp.173-178
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    • 1999
  • KS-code(KS B 0896) for nondestructive ultrasonic testing classifies the quality level by ratio of flaw size to plate thickness only. But stress distributions using verification(3 point bending test) show that location of the flaws is more important than the flaw size. So. KS-code should take the effect of flaw location for classifying the quality level of welded steel structures.

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Research of Real-Time Remote Operation for Quality Improvement of the Air-compressor : Case Study of Reciprocating Air-compressor (공기압축기의 품질향상을 위한 실시간 원격 운영시스템 연구 : 왕복동형 공기압축기 대상으로)

  • Im, Sang-Don;Kim, Jong-Rae
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.37 no.1
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    • pp.33-40
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    • 2014
  • Air compressor is an important facility with electric power in the industry. However, because of the noise and vibration of air compressor and is installed outside the building management difficulty. In this study, MCP (Micro Control Processor) to remote monitoring of the air compressor via the compressed air through improved quality and allows stable maintenance were designed. So, increase the productivity improvement of energy-saving effect can be obtained. Remote real-time information stored on your PC to manage air compressor equipment was higher reliability. Monitoring system is developed in this study was applied to embedded systems. It is easy to install air compressor, and low maintenance costs was to raise the economic impact.

Development of Rail Profile Measurement System using High Speed Laser Image Processing (고속영상처리에 의한 레일형상측정시스템 개발)

  • Moon, Chul-Yi;Kim, Man-Chul
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.1320-1325
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    • 2006
  • Railway track supports and guides train and it directly affects ride quality and safety. To maintain track quality, regular maintenance activity is essential but it degrades track usage since maintenance activity occupies the track during the work. To achieve maximum track efficiency, track inspection should be performed at commercial running speed. In this paper, we designed and developed high speed rail profile measurement system using laser light sectioning method with line laser generator, digital camera and DSP based image processing system. The measurement system can supports rail profile measurement at the speed of 300 Km/h that can be applied to KTX.

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Complement of Ultrasonic Nondestructive Testing Code using Finite Element Method (유한요소법을 이용한 초음파 비파괴검사 규격의 보완)

  • Jeong, Hwa-Young;You, Seung-Youp;Shin, Byoung-Churl;Jung, Beom-Seok;Yi, Chang-Moo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.3 no.1
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    • pp.157-162
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    • 1999
  • KS-code(KS B 0896) for nondestructive ultrasonic testing judge the quality level by ratio of flaw size to plate thickness only. But stress distributions using finite element analysis show that location of the flaws are more important than the flaw size. So, KS-code should take into account of flaw location for judging the quality level of welded steel structures.

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The Effect and Influencing Mechanism of TPM Factors to Performance

  • Park, Chae-Heung
    • Journal of Korean Society for Quality Management
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    • v.30 no.4
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    • pp.154-163
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    • 2002
  • This study tries to analyze how TPM works in domestic manufacturing industry by estimating two-stage model. First stage tests the effects of five TPM-factor variables (TFV : (1) Small group activity & Autonomous maintenance, (2) Education & Training, (3) Planned maintenance, (4) improving effectiveness of each piece of facility (5) Safety & Environment) to two TPM-performance variables. Second stage tests how two TPVs affect the industry's productivity level. By combining these two stages, this study uses a model to explain how TPM, represented by TFVs, works to improve productivity via TPVs. Multivariate and univariate regression and correlation analyses were peformed. It is shown that five TFVs works in two different ways to improve the industry's productivity level. In the second stage, overall equipment effectiveness has relatively more significant effects to the productivity level.

Research on Risk-Based Piping Inspection Guideline System in the Petrochemical Industry

  • Tien, Shiaw-Wen;Hwang, Wen-Tsung;Tsai, Chih-Hung
    • International Journal of Quality Innovation
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    • v.7 no.2
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    • pp.97-124
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    • 2006
  • The purpose of this research is to create an expert risk-based piping system inspection model. The proposed system includes a risk-based piping inspection system and a piping inspection guideline system. The research procedure consists of three parts: the risk-based inspection model, the risk-based piping inspection model, and the piping inspection guideline system model. In this research procedure, a field plant visit is conducted to collect the related domestic information (Taiwan) and foreign standards and regulations for creating a strategic risk-based piping inspection and analysis system in accordance with the piping damage characteristics in the petrochemical industry. In accordance with various piping damage models and damage positions, petrochemical plants provide the optimal piping inspection planning tool for efficient piping risk prediction for enhancing plant operation safety.

A Study on Optimal Software Maintenance Policies with Warranty Period (보증기기간을 고려한 최적 소프트웨어의 보전정책 연구)

  • Nam, Kyung-H.;Kim, Do-Hoon
    • Journal of Korean Society for Quality Management
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    • v.39 no.2
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    • pp.170-178
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    • 2011
  • In general, a software fault detection phenonenon is described by a software reliability model based on a nonhomogeneous Poisson process(NHPP). In this paper, we propose a software reliability growth model considering the differences of the software environments in both the testing phase and the operational phase. Also, we consider the problem of determining the optimal release time and the optimal warranty period that minimize the total expected software cost which takes account of periodic software maintenance(e.g. patch, update, etc). Finally, we analyze the sensitivity of the optimal release time and warranty period based on the fault data observed in the actual testing process.

A Study on Stability of Middle Slabs supporting Train Loads in Subway Station (열차하중을 지지하는 지하철정거장 중간슬래브의 안정성 연구)

  • Woo, Jong-Tae;Yhim, Sung-Soon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.3 no.3
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    • pp.195-202
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    • 1999
  • This study present the stability of middle slabs directly supporting train loads in the subway station. According to results of Quality confirmation, mixing and curing conditions are good. But, when effects of hydration heat are analyzed, cracks seems to take place because tensile stress is higher than tensile strength in several points of middle slabs. It is found that vibration by train running don't have an effect on cracks in the structure. The structural analysis shows that there is no problem on the stability of structural body, but the design through 3-dimensional analysis is need to consider columns and opening specially in the subway station structures.

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ASSESSMENT OF PUBLIC PERCEIVED ROADWAY SMOOTHNESS

  • Jamie Miller;Don Chen;Neil Mastin
    • International conference on construction engineering and project management
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    • 2013.01a
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    • pp.507-508
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    • 2013
  • International Roughness Index (IRI) has been widely used by state DOTs to quantify pavement smoothness. When pavement condition falls below certain IRI thresholds, corresponding pavement maintenance treatments should be considered for application. Selection of appropriate IRI thresholds is essential to tactical allocation of limited resources to improve the conditions of states' roadway systems. This selection process is often challenging, however, because IRI thresholds are largely determined by Perceived Ride Quality (PRQ), and PRQ differs in each state. In this paper, a framework is proposed to address this problem. Passenger raters will be randomly selected from predetermined geographic locations, and their PRQ ratings collected. Taking this perceived ride data, along with other data collected, a statistical analysis will be conducted to establish the relationship between measured IRI values and PRQ. Appropriate IRI thresholds will then be determined. Once this framework is implemented, state DOTs could make informative maintenance decisions, which are expected to greatly enhance the public perception of pavement conditions in today's challenging economy.

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