• Title/Summary/Keyword: puffing process

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Optimization of Milling and Puffing Conditions of the Varieties of Wheats (밀쌀 품종별 도정 및 퍼핑 조건의 최적화)

  • 박근실;유희중;이수한;김진수;노완섭
    • The Korean Journal of Food And Nutrition
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    • v.14 no.5
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    • pp.423-429
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    • 2001
  • Process optimization of milling and puffing condition of the typical varieties of wheat such as HRS, ASW, and SW were studied. Distibution of optimal milling size of 8 mesh-on was more than 90% after milling of three wheats. That of HRS was the highest, 78%, and that of SW and ASW were pretty high, above 75%. Moisture content of three wheats was between 10∼12%, and protein content which are important for texture profile and puffing was 12.68%, 13.59%, and 11.82% for SW, HRS, and ASW, respectively. Puffing was optimal of 7 kg/$\textrm{cm}^2$ heating pressure for SW, and 5 kg/$\textrm{cm}^2$ lot HRS and ASW when the puffing process was pursued at 14.5 ∼15.0 kg/$\textrm{cm}^2$ steam pressure. Moisture content decreased from 11∼l3% to 5.6∼6.0% after puffing. Bulk density of SW, HRS, and ASW was 0.0441, 0.0523, and 0.0460, respectively. Size distribution of HRS was 82.4% after Puffing. Press strength of HRS was high, 51.0%, and texture of HRS was crispy.

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Monitoring of Chemical Changes in Explosively Puffed Ginsengvand the Optimization of Puffing Conditions

  • Yoon, Sung-Ran;Lee, Gee-Dong;Kim, Hyun-Ku;Kwon, Joong-Ho
    • Journal of Ginseng Research
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    • v.34 no.1
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    • pp.59-67
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    • 2010
  • Response surface methodology was used to predict the optimum conditions of explosive puffing process for ginseng. A central composite design was used to monitor the effect of moisture content and puffing pressure on dependent variables such as functional compounds (extract yield, crude saponin, acidic polysaccharide, and total phenolic content) and sensory properties. Correlation coefficients $(R^2)$ of models for crude saponin, acidic polysaccharide, and total phenolic content were 0.9176 (p<0.05), 0.9494 (p<0.05), and 0.9878 (p<0.001), respectively. Functional compounds increased with decreasing moisture content and increasing puffing pressure. Overall palatability was high at 15-20% moisture content and 98-294 kPa of puffing pressure. On the basis of superimposed contour maps for functional compounds and overall palatability of puffed ginseng, the optimum ranges of puffing conditions were 10-17% moisture content and 294-392 kPa puffing pressure.

Effect of Puffing in the Extraction of Active Ingredients from the Roots of Paeonia lactiflora and Astragalus membranaceus

  • Lee, Hyojin;Jang, Kyoung Won
    • Natural Product Sciences
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    • v.28 no.2
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    • pp.89-92
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    • 2022
  • In Asia, the roots of Paeonia lactiflora and Astragalus membranaceus have been used as therapeutic agents for thousands of years. Once the medicinal plants are harvested, they are dried and their ingredients are extracted by heat-mediated reflux extraction. However, the condensed structure of organic products (especially roots) limits the extraction of bioactive components. In this study, we assessed the effect of the puffing method (using high temperature and pressure) before the extraction process in relation to the profile and antioxidant capacity of active ingredients. We demonstrated that the additional puffing process before extraction methods improves the yield of polyphenol concentrations and antioxidant activities from the roots of P. lactiflora and A. membranaceus.

Autoignition Phenomena of a Single Diesel/1-Butanol Mixture Droplet (디젤/1-부탄올 혼합연료 단일액적의 자발화 현상)

  • Kim, Hyemin
    • Journal of ILASS-Korea
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    • v.23 no.2
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    • pp.90-95
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    • 2018
  • The goal of this study is to experimentally observe the autoignition phenomena of a diesel/1-butanol mixture droplet in ambient pressure and $700^{\circ}C$ condition. A volume ratio of 1-butanol in the fuel was set to 25, 50 and 75%. A single droplet was installed at the tip of fine thermocouple, and the electric furnace dropped down to make elevated temperature condition. Droplet behavior during the experiment could be divided into 3 stages including droplet heating, puffing and autoignition/combustion. Puffing process intensively observed for the case of 1-butanol volume ratio of 25 and 50%, but did not occur at 75%. Increase of 1-butanol volume ratio hindered rise of the droplet temperature and delayed ignition. In addition, puffing process also affected on autoignition, so the ignition delay of 1-butanol volume ratio of 50% was became longer than that of 75% case.

Change of Ginsenoside Profiles in Processed Ginseng by Drying, Steaming, and Puffing

  • Shin, Ji-Hye;Park, Young Joon;Kim, Wooki;Kim, Dae-Ok;Kim, Byung-Yong;Lee, Hyungjae;Baik, Moo-Yeol
    • Journal of Microbiology and Biotechnology
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    • v.29 no.2
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    • pp.222-229
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    • 2019
  • Korean ginseng (Panax ginseng Meyer) was processed by drying, steaming, or puffing, and the effects of these processes on the ginsenoside profile were investigated. The main root of 4-year-old raw Korean ginseng was dried to produce white ginseng. Steaming, followed by drying, was employed to produce red or black ginseng. In addition, these three varieties of processed ginseng were puffed using a rotational puffing gun. Puffed ginseng showed significantly higher extraction yields of ginsenosides (49.87-58.60 g solid extract/100 g of sample) and crude saponin content (59.40-63.87 mg saponin/g of dried ginseng) than non-puffed ginseng, respectively. Moreover, puffing effectively transformed the major ginsenosides (Rb1, Rb2, Rc, Rd, Re, and Rg1) of ginseng into minor ones (F2, Rg3, Rk1, and Rg5), comparable to the steaming process effect on the levels of the transformed ginsenosides. However, steaming takes much longer (4 to 36 days) than puffing (less than 30 min) for ginsenoside transformation. Consequently, puffing may be an effective and economical technique for enhancing the extraction yield and levels of minor ginsenosides responsible for the major biological activities of ginseng.

Development of Vacuum Puffing Machine for Non-deep Fried Yukwa and Its Puffing Characteristics by Process Variables (비유탕 유과 제조를 위한 진공팽화기의 개발 및 공정변수에 따른 유과의 팽화특성)

  • Yu, Je-Hyeok;Ryu, Gi-Hyung
    • Food Engineering Progress
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    • v.14 no.3
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    • pp.193-201
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    • 2010
  • The aim of this study was to analyse the quality of Yukwa puffed by using a vacuum puffing machine and compare to deep-fried Yukwa. The effect of vacuum puffing condition including heating temperature(100-${160^{\circ}C}$), preheating time(0-8 min) and vacuum puffing time(5-20 min) on physical and microstructure characteristics of the Yukwa was investigated. Vacuum puffed Yukwa at ${100^{\circ}C}$ heating temperature, 6 min preheating time and 10 min puffing time had highest value in volumetric expansion ratio(10.04) and lowest value in bulk density(0.15 g/$cm^{3}$). The breaking strength showed the lowest value of 140 g/$cm^{3}$ in vacuum puffing Yukwa at ${100^{\circ}C}$ heating temperature, 6 min preheating time and 15 min puffing time. The Yukwa puffed with the vacuum puffing machine at ${100^{\circ}C}$ heating temperature, 6 min preheating time and 15 min puffing time had the higher value of bulk density and the lower value of volumetric expansion ratio than those of deep-fried Yukwa. Increasing preheating time and vacuum puffing time caused an increase in white and an decrease in yellowness. The vacuum-puffed Yukwa exhibited smaller and uniform cell structure, while deep-fried Yukwa exhibited apparently in larger pores inside and smaller pores near the surface layer. The optimum condition of vacuum puffing machine for the production of vacuum-puffing Yukwa was ${120^{\circ}C}$ heating temperature, 4 min preheating time and 5 min puffing time.

Effect of Thermal Pretreatment on the Functional Constituents of Waxy Corn (Zea mays L.)

  • Kim, Eun-Ok;Yu, Myong-Hwa;Lee, Ki-Teak;Yun, Kyoung-Seob;Choi, Sang-Won
    • Food Science and Biotechnology
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    • v.18 no.6
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    • pp.1336-1341
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    • 2009
  • Quantitative changes in functional constituents of waxy corn (Zea mays L.) by 5 different thermal pretreatments, including roasting, steaming, microwave, puffing, and extruding, were determined and compared with those of the raw waxy corn. There were no significant differences in fatty acid compositions among the corn treated with 5 thermal treatments. Levels of $\alpha$- and $\gamma$-tocopherols, soluble amino acids, and phytosterols decreased by thermal treatments, while those of p-coumaric and ferulic acids considerably increased by thermal treatments. In particular, the contents of tocopherols and phytosterols, and souble amino acid decreased significant in the steaming and puffing processes, respectively, whereas those of 2 free cinnamic acids increased significantly in the steaming and puffing processes. The extruding process showed smaller quantitative changes in tocopherols, phytosterols, and hydroxycinnamic acid derivatives compared to other heat pretreatments. These results suggest that the extruding process have a positive effect on valuable phytochemicals in waxy corn.

Effects of Extrusion Process Parameters on Puffing of Extruded Pellets (압출성형 공정변수가 압출성형 펠릿의 팽화에 미치는 영향)

  • Kim, Jae-Hyun;Ryu, Gi-Hyung
    • Korean Journal of Food Science and Technology
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    • v.33 no.1
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    • pp.55-59
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    • 2001
  • Pressure-puffing system or extruder has been used to puff rice kernel or rice flour. Most of the study on rice puffing were the effect of process conditions such as moisture content and heating temperature on physical and chemical characteristics of popped rice. The study on mechanism and development of instant puffed rice like popcorn has been limited. Extruded waxy rice pellets were puffed in a microwave oven after drying and conditioning. Extruded pellets were formed with extrusion conditions of $20{\sim}27%$ moisture content, 2.76 MPa $CO_2$ gas injection pressure and 200 rpm screw speed. Under these conditions, puffed waxy rice pellets in microwave oven had low density and soft texture. Density and texture of puffed waxy rice pellet could be optimized by control of moisture content, $CO_2$ gas injection pressure and screw speed that affect significantly when puffing extruded waxy rice pellet.

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Changes in Effective Components of Ginseng by Puffing (팽화에 의한 인삼 유효성분의 변화)

  • Kim, Ji-Hye;Ahn, Soon-Cheol;Choi, Sung-Won;Hur, Nam-Youn;Kim, Byung-Yong;Baik, Moo-Yeol
    • Applied Biological Chemistry
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    • v.51 no.3
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    • pp.188-193
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    • 2008
  • This study was conducted to investigate the effect of moisture content and pressure on extraction yield, crude saponins and ginsenoside contents of puffed Korean ginseng. Puffed ginsengs showed relatively higher extraction yield ($50.0{\sim}62.1%$) and amounts of crude saponins ($19.6{\sim}48.8$ mg/g ginseng) than no-puffed ginseng ($37.6{\pm}0.8%$ and $11.0{\pm}1.0$ mg/g ginseng), respectively. The highest extraction yield and amounts of crude saponins were obtained in 8.0% moisture content sample puffed at 10 $kg_f/cm^2$. In HPLC analysis, amounts of measured major ginsenosides (Rb1, Rb2, Rc, Rd, Re, and Rg1) decreased with increasing puffing pressure, yet contents of almost all major gin senosides were higher than control (no-puffed). On the other hand, ginsenoside Rg3 were produced after puffing suggesting that chemical structure of some ginsenosides might be altered during the puffing process. These results indicate that puffing can increase the extraction yield and crude saponin contents and it could influence the ginsenoside composition.

Development of Rice Flour-based Puffing Snack for Early Childhood (쌀가루를 이용한 영유아용 팽화스낵 가공 적성 연구)

  • We, Gyoung Jin;Lee, Inae;Cho, Yong-Sik;Yoon, Mi-Ra;Shin, Malshick;Ko, Sanghoon
    • Food Engineering Progress
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    • v.14 no.4
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    • pp.322-327
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    • 2010
  • Wheat is widely used in food industry because of its low price, convenience, protein-rich resource, easy processibility, and so on. However, people who have wheat-gluten allergy need gluten-free products. Especially, gluten-free products are desirable to early childhood even though they may or may not be sensitive to wheat-gluten. As the alternative of wheat flour, recently, rice flour is gaining popularity. Hence, we developed the puffed rice snack for the baby. In order to prepare for rice extrudate, 1 kg rice flour, 450 g water, and 6 g salt were mixed together and then steamed for 1 hr. The rice extrudate was shredded into pieces (0.5 cm${\times}$0.5 cm) and dried up to 4.5% moisture content. The dried rice shreds were puffed at $257^{\circ}C$ in a puffing machine. The puffed rice snack was oval-shaped having thickness of 0.5 cm, white in color with brown flakes. Appearance and texture of the puffed rice snacks were evaluated by the measurement of the texture, isothermal water absorption, expansion, and the color. Puffed rice was more porous, because rice increased up to about two times larger than its original volume. Texture of the rice puffing snack was suitable for early childhood. Rice puffing snack showed potentials including soft, low-allergenic, and easily digestible properties. It is concluded that rice puffing snack has potential in the food markets for early childhood.