• Title/Summary/Keyword: production process of the Modular

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A Study on Development of Owner's Standard Specification Structure for Modular Building (모듈러 전문 시방서 개발을 위한 체계 구축)

  • Nam, Sunghoon;Park, Honggeon;Kim, Kyungrai
    • Korean Journal of Construction Engineering and Management
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    • v.20 no.3
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    • pp.12-21
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    • 2019
  • Specification is an important document for securing safe construction and improving quality as well as the contract document. Currently, the specifications used in modular buildings in Korea are only the construction specification, and most of the contents are used by borrowing the standard specifications of the building, so the contents of the modular buildings can not be reflected and it is contents are similar to the guideline book. The current status of domestic specification for modular buildings is affecting the quality of modular buildings. Therefore, we analyze activity through monitoring the modular process of modular buildings and analyze systematically relationship by applying IDEF modeling with analyzed activity. As result this paper proposes a structure of special specification specialized in modular building through generalization. The major classifications were divided into three stages : factory construction, transportation, and on-site installation. The specification structure was divided into 32 types of construction items from the floor slab assembly of the factory production to the joint finish of the on site installation in accordance with the opinion of experts.

Mass Customization Oriented Modular Design of Office-chair Considering Human Body Size (다양한 신체사이즈를 고려한 사무용의자 대량맞춤생산 지향 모듈화 설계방법론)

  • Hwang, Sang-Chul;Kim, Jin-Ho;Choi, Young
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.4
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    • pp.63-71
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    • 2010
  • Modular design is a very important design methodology that allows designers to develop a product family at low product development and production cost. This design methodology is also very powerful for products that require frequent design changes due to customer requirements. Most research on modular design is focused on the modularization based on functional decomposition, physical interface and manufacturing process of parts. In this paper, we propose a modularization method that takes size of human body parts into consideration for products which have physical interactions with the products such as office chairs and sport machines. Evaluation of modular design is based on dependence measurement between every pair of components in the design. In addition we proposed a module sizing method for the maximization of customer satisfaction in MC(Mass Customization) environment.

Quantity Management Model for Manufacturing and Assembly of Large-scale Modular Construction Projects during Construction Phase (대규모 모듈러 건축 프로젝트 현장 시공 시 공장 생산량 및 현장 시공량 관리 모델)

  • Choi, Onekyu;Lee, Hyunsoo;Park, Moonseo;Hyun, Hosang
    • Korean Journal of Construction Engineering and Management
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    • v.19 no.1
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    • pp.43-53
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    • 2018
  • Modular construction can improve construction quality and accuracy through manufacturing process, and it allow massive production and cost savings by repeatedly producing the same unit. In particular, it is possible to reduce the time because the on-site work and the manufacturing process can be carried out at simultaneously. However, according to the modular construction project survey report, there is no significant difference regarding the average construction period between modular construction and conventional construction. This is due to schedule delay problems that occur during construction phase. Therefore, it is necessary to select alternatives to prevent schedule delay during on-site construction progressing. Especially, in case of large-scale modular construction project, on-site module assembly and manufacturing process are performed concurrently. Hence, identification of alternatives should be done at the co-occurrence by taking both manufacturing and on-site work process in to account. In this research, the management factors of large-scale modular construction project were identified through the IDEF0 modeling, and the quantity management model for manufacturing and assembly is developed. This will reduce the schedule delay problem that occurs in the progression on-site work of a large scale modular construction.

Proposing a DfMA Modular Housing Model for Disaster Relief Support (재난 지원을 위한 DfMA 모듈러주택 모델 제안)

  • Ji-Eun Lee
    • Land and Housing Review
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    • v.14 no.2
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    • pp.97-107
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    • 2023
  • This study examined how to better provide quality temporary housing for people in the event of natural and social disasters. Design for Manufacture and Assembly (DfMA) is suitable for creating an efficient planning model for the mass production and transport of a modular house. The proposed DfMA model has the following three characteristics. First is the division of the modular house into service modules and functional modules and to create diversity by developing standard parts and multi-functional parts. Second is a flexible layout suitable for various site conditions. Such flexible layouts would allow identical homes to be mass produced and deployed to a variety of locations, both nationally and internationally. Third is to simplify and minimize the automation process with dry construction to increase production efficiency. Application of this DfMA design method can lead to reduced construction time and cost and improve housing quality.

Development of naphtha reforming process simulator (나프타 개질 공정 전문 모사기의 개발)

  • 최영호;권영운;윤인섭
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.87-92
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    • 1991
  • A naphtha reforming process treats the feed naphtha for the production of BTX and high octane gasoline. In this paper, the development of NAFOS (Naphtha Reformer Steady-State Simulator), which is the efficient tool for the wide range of reforming process studies, is presented. NAFOS system is based on the sequential modular approach and composed of unit computation routines, physical properties data base, numerical routines, flowsheet convergence routine and user interfaces for input-output control. The developed NAFOS system has been tested by computation of the UOP Platforrming process. Simulation results of NAFOS corresponded with that of established general purpose simulator (ASPEN PLUS), and faster for the same simulation case.

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- A Study on Development of Process Modular System (PMS) for Production Innovation - (생산혁신을 위한 공정 모듈 시스템 개발에 관한 연구 - M사 반도체 고정을 중심으로)

  • 송관배;박재현;양광모;강경식
    • Proceedings of the Safety Management and Science Conference
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    • 2003.11a
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    • pp.199-202
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    • 2003
  • 반도체 제조 시스템에 대한 다양한 상황과 관련한 연구는 많지 않다 게다가, 모든 상황에 항상 적합한 생산시스템 전략은 없다. 반도체 제조공정 시스템에 대한 스케줄은 생산공정의 재진입, 공정의 높은 불확실성, 급속하게 변하는 제품과 기술과 같은 특성 때문에 반도체 제조공정시스템에 대한 스케줄은 복잡하고 어려운 작업이며, 사이클타임의 절감 및 단위시간당 생산량의 증대와 같은 시스템 목적을 달성하기 위하여, 반도체 제조 시스템에 대한 좋은 방법을 발견하기 위한 많은 연구가 있었다. 반도체 산업의 생산 흐름은 가장 독특한 특징을 가지고 있으며 생산계획과 반도체 제조의 스케줄링과 계획을 어렵게 하고 있다. 각각 다른 단계에 있는 자재는 같은 장비의 사용을 위해 경쟁을 하는데, 이로 인하여 작업시간 보다 단지 기다리는 시간에 상당한 시간을 할애하고 있다. 따라서 본 연구에서는 선행 연구를 바탕으로 반도체 공정에 모듈 생산방식을 접목시켜 공정의 사이클 타임을 줄이고, WIP를 최소화하여, 생산량을 최대화는 방안을 제시하고 공정 모듈 시스템 (Process Modular System)을 구축하고자 한다.

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Study on Construction of Modular Cell Line for LCD TV by Lean 6 Sigma (Lean 6 Sigma에 의한 LCD TV의 Modular Cell Line 구축에 관한 연구)

  • Jeong, Young-Kwan;Choi, Seong-Dae;Yoo, Chong-Kyu;Cheong, Seon-Hwan
    • Journal of the Korean Society of Industry Convergence
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    • v.13 no.1
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    • pp.49-54
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    • 2010
  • Lean 6 sigma has recently been used to describe a management system which combines lean management and 6 sigma. The marriage between Lean manufacturing and 6 sigma has proven to be a powerful tool for cutting waste and improving the organization operations. Time and quality are the most important metrics in improving any company's production and profit performance. lean 6 sigma is a management innovation for improving production efficiency, process quality, cost reduction, investment efficiency and customer's satisfaction. in this paper, Advanced cell line is builded the home appliance goods of the LCD TV final assembly line of domestic company line, training the multi-skilled man and controlling the production information system based on Lean 6 sigma.

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A SMALL MODULAR REACTOR DESIGN FOR MULTIPLE ENERGY APPLICATIONS: HTR50S

  • Yan, X.;Tachibana, Y.;Ohashi, H.;Sato, H.;Tazawa, Y.;Kunitomi, K.
    • Nuclear Engineering and Technology
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    • v.45 no.3
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    • pp.401-414
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    • 2013
  • HTR50S is a small modular reactor system based on HTGR. It is designed for a triad of applications to be implemented in successive stages. In the first stage, a base plant for heat and power is constructed of the fuel proven in JAEA's $950^{\circ}C$, 30MWt test reactor HTTR and a conventional steam turbine to minimize development risk. While the outlet temperature is lowered to $750^{\circ}C$ for the steam turbine, thermal power is raised to 50MWt by enabling 40% greater power density in 20% taller core than the HTTR. However the fuel temperature limit and reactor pressure vessel diameter are kept. In second stage, a new fuel that is currently under development at JAEA will allow the core outlet temperature to be raised to $900^{\circ}C$ for the purpose of demonstrating more efficient gas turbine power generation and high temperature heat supply. The third stage adds a demonstration of nuclear-heated hydrogen production by a thermochemical process. A licensing approach to coupling high temperature industrial process to nuclear reactor will be developed. The low initial risk and the high longer-term potential for performance expansion attract development of the HTR50S as a multipurpose industrial or distributed energy source.

A Study on Weighted Composite Dispatching Rule in the Modular Production System (모듈생산시스템에서의 가중 혼합 할당규칙 연구)

  • Yang Kwang-Mo;Park Jae-Hyun;Kang Kyong-Sik
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.27 no.3
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    • pp.37-44
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    • 2004
  • 국내 반도체 산업은 불과 20년도 안 되는 짧은 기간동안에 괄목할만한 성장을 하여 전세계 반도체 생산 규모 면에서 3위 국가로 부상하였으며, 기술 경쟁력 면에서도 한국인의 자존심을 그나마 지켜왔다. 하지만, 반도체 제조는 가장 복잡한 제조공정의 하나로 분류되며, 이러한 복잡한 시스템을 통제하기 위해서는, 다양한 시스템 조건 하에서 적절한 생산전략을 마련하는 것이 필요하다. 그러나, 반도체 제조 시스템에 대한 다양한 상황과 관련한 연구는 많지 않다. 반도체 제조공정 시스템에 대한 스케줄은 생산공정의 재진입, 공정의 높은 불확실성, 급속하게 변하는 제품과 기술과 같은 특성 때문에 반도체 제조공정 시스템에 대한 스케줄은 복잡하고 어려운 작업이며, 사이클타임의 절감 및 단위시간당 생산량의 증대와 같은 시스템 목적을 달성하기 위하여, 반도체 제조 시스템에 대한 좋은 방법을 발견하기 위한 많은 연구가 있었다. 반도체 산업의 생산 흐름은 가장 독특한 특징을 가지고 있으며 생산계획과 반도체 제조의 스케줄링과 계획을 어렵게 하고 있다. 현재 반도체 조립공정에서 수행되고 있는 일정계획은 단순 FCFS (First Come First Serve)에 의한 할당규칙에 따른다. 또한 Backlog(예비재고)를 1일 생산량을 기준으로 Buffer로 운영하고 있다. 따라서 본 연구에서는 효율적인 재고관리와 정확한 스케줄링이 생산의 경쟁력 확보 우위임을 가정하여 다양한 할당규칙(dispatching rule)을 실시간 적용하여 정확한 일정계획 수립의 효과와 결과를 시뮬레이션을 통해 검증하고자 한다. 제시된 방법론을 위하여 시뮬레이션 접근방법이 사용되었다.

The Characteristics of Corporate Growth and Innovation in the Materials, Components, and Equipments Sectors of Korean Display Industrial Value Chain (한국 디스플레이산업 가치사슬별 소재부품 및 장비기업의 성장과 혁신 특성)

  • Kim, Karpsoo
    • Journal of Korea Technology Innovation Society
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    • v.20 no.1
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    • pp.205-238
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    • 2017
  • Display industry in Korea has been rapidly developing over 20 years, now taking the top-class leading position in the world. Nevertheless, many previous studies have mainly focused on major panel set makers. To overcome the drawbacks, this study focuses on supplier companies in the upstream of display industry such as materials, components, and equipments sectors. The research method used in this study is an industry value chain perspective combined with architectural innovation approach. Display panel is produced through fabrication process and modular process, each having a different characteristics of process architecture. This research figured out that there are quite a different development characteristics between materials and components suppliers and equipment suppliers. The number and revenue of materials and components suppliers were quite larger than equipments suppliers. However, the former has been growing mainly in the field of modular process, having a very weak position in the field of fabrication process. On the contrary, equipments suppliers have been showing a continuously growing pattern in the field of fabrication process. The R&D expenditures between these two kinds of suppliers showed a similar pattern. The fabrication process of display panel production is characterized as a highly integral architecture characteristics, so as to be a strong barriers to local suppliers, resulting less development of materials and components suppliers in Korea.