• Title/Summary/Keyword: product safety and reliability

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Computer-Aided Decision Analysis for Improvement of System Reliability

  • Ohm, Tai-Won
    • Journal of the Korea Safety Management & Science
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    • v.2 no.4
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    • pp.91-102
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    • 2000
  • Nowadays, every kind of system is changed so complex and enormous, it is necessary to assure system reliability, product liability and safety. Fault tree analysis(FTA) is a reliability/safety design analysis technique which starts from consideration of system failure effect, referred to as “top event”, and proceeds by determining how these can be caused by single or combined lower level failures or events. So in fault tree analysis, it is important to find the combination of events which affect system failure. Minimal cut sets(MCS) and minimal path sets(MPS) are used in this process. FTA-I computer program is developed which calculates MCS and MPS in terms of Gw-Basic computer language considering Fussell's algorithm. FTA-II computer program which analyzes importance and function cost of VE consists. of five programs as follows : (l) Structural importance of basic event, (2) Structural probability importance of basic event, (3) Structural criticality importance of basic event, (4) Cost-Failure importance of basic event, (5) VE function cost analysis for importance of basic event. In this study, a method of initiation such as failure, function and cost in FTA is suggested, and especially the priority rank which is calculated by computer-aided decision analysis program developed in this study can be used in decision making determining the most important basic event under various conditions. Also the priority rank can be available for the case which selects system component in FMEA analysis.

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A Study of Cutting Factor Analysis and Reliability Evaluation of ASTM(F136-96) Material by Taguchi Method (다구치 방법에 의한 ASTM(F136-96)의 절삭인자 분석과 신뢰성 평가)

  • Jang, Sung-Minl;Yun, Yeo-Kwon
    • Journal of the Korean Society of Safety
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    • v.23 no.6
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    • pp.1-6
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    • 2008
  • Machine operator and quality are affected by chip during cutting process to product machine parts. This paper presents a study of the influence of cutting conditions on the surface roughness obtained by turning using Taguchi method for safety of turning operator. In the machining of titanium alloy, high cutting temperature and strong chemical affinity between the tool and the work material are generated because of its low thermal conductivity and chemical reactivity. Therefore titanium alloys are known as difficult-to materials. An orthogonal array, the signal-to-noise ratio, the analysis of variance are employed to investigate the cutting characteristics of implant material bars using tungsten carbide cutting tools of throwaway type. Also Experimental results by orthogonal array are compared with optimal condition to evaluate advanced reliability. Required simulations and experiments are performed, and the results are investigated.

STUDY OF RELIABILITY BASED FLEXIBLE WING SHAPE DESIGN OPTIMIZATION (신뢰성을 고려한 유연 날개 형상 최적 설계에 대한 연구)

  • Kim S.W.;Kwon J.H.
    • Journal of computational fluids engineering
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    • v.11 no.1 s.32
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    • pp.21-28
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    • 2006
  • Reliability Based Design Optimization(RBDO) is one of the optimization methods that minimize the product failure due to small changes of operating conditions or process errors. It searches the optimum that satisfies the safety margin of each constraint, and it gives stable and reliable designs. However, RBDO requires many times oj computational efforts compared with the conventional deterministic optimization(DO) to evaluate the probability of failure about each constraint, therefore it is hard to apply directly to large-scaled problems such as a flexible wing shape design optimization. For the efficient reliability analysis, the approximate reliability analysis method with the two-point approximation(TPA) is proposed In this study, the lift-to-drag ratio maximization designs are performed with 3-dimensional Navier-Stokes analysis and NASTRAN structural analysis, and the optimization results about the deterministic, FORM and SORM are compared.

Housewife\`s recognition on Genetically modified organism products (유전자재조합식품에 대한 주부의 인식 조사)

  • 정은희;이은정;한지희
    • The Korean Journal of Community Living Science
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    • v.12 no.1
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    • pp.29-40
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    • 2001
  • This work was conducted to observe the housewives´ recognition about GMO products and their opinions about the development and production of GMO. Seventy eight percent of the subjects in this study were aware of GMO and GMO product which is best known to them was bean. Only 6.2% of the subjects considered GMO as safe and 42.1% did not know whether it is safe or not. Most of the subjects were unlikely to choose to purchase the GMO because of unproved safety, but many subjects were willing to purchase if the safety was informed with high reliability, even though 25.9% of the subjects were still negative. But when GMO product is offered with low price compared with ordinary products, only 24.6% were willing to purchase, showing that the safety was considered more important than the low price.

Applying a Forced Censoring Technique with Accelerated Modeling for Improving Estimation of Extremely Small Percentiles of Strengths

  • Chen Weiwei;Leon Ramon V.;Young Timothy M.;Guess Frank M.
    • International Journal of Reliability and Applications
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    • v.7 no.1
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    • pp.27-39
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    • 2006
  • Many real world cases in material failure analysis do not follow perfectly the normal distribution. Forcing of the normality assumption may lead to inaccurate predictions and poor product quality. We examine the failure process of the internal bond (IB or tensile strength) of medium density fiberboard (MDF). We propose a forced censoring technique that closer fits the lower tails of strength distributions and better estimates extremely smaller percentiles, which may be valuable to continuous quality improvement initiatives. Further analyses are performed to build an accelerated common-shaped Weibull model for different product types using the $JMP^{(R)}$ Survival and Reliability platform. In this paper, a forced censoring technique is implemented for the first time as a software module, using $JMP^{(R)}$ Scripting Language (JSL) to expedite data processing, which is crucial for real-time manufacturing settings. Also, we use JSL to automate the task of fitting an accelerated Weibull model and testing model homogeneity in the shape parameter. Finally, a package script is written to readily provide field engineers customized reporting for model visualization, parameter estimation, and percentile forecasting. Our approach may be more accurate for product conformance evaluation, plus help reduce the cost of destructive testing and data management due to reduced frequency of testing. It may also be valuable for preventing field failure and improved product safety even when destructive testing is not reduced by yielding higher precision intervals at the same confidence level.

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An Integrated Design Process for Manufacturing and Multidisciplinary Design Under System Uncertainty

  • Byeng Dong
    • International Journal of Precision Engineering and Manufacturing
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    • v.5 no.4
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    • pp.61-68
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    • 2004
  • Necessity to address engineering system uncertainties in design processes has long been acknowledged. To obtain quality of product, a safety factor is traditionally used by many design engineers due to its easy of use and comprehension. However, the safety factor approach often yields either conservative or unreliable designs, since it ignores the type of probability distribution and the mechanism of uncertainty propagation from the input to the output. For a consistent reliability-based design, two fundamental issues must be investigated thoroughly. First, the design-decision process that clearly identifies a mechanism of uncertainty propagation under system uncertainties needs to be developed, which must be an efficient and accurate process. To identify the mechanism more effectively, an adaptive probability analysis is proposed by adaptively setting probability levels through a posteriori error estimation. The second is to develop the design process that not only yields a high quality design but also a cost-effective optimum design from manufacturing point of view. As a result, a response surface methodology is specially developed for RBDO, thus enhancing numerical challenges of efficiency and complicatedness. Side crashworthiness application is used to demonstrate the integrated design process for product and manufacturing process design.

Development of Usability Assessment Indicator of Adjustable Electric Beds for Home Care (가정 요양용 전동침대의 사용성평가 지표 개발)

  • Yoo, Jae-Seong;Kim, Bong-Sun
    • Journal of the Korea Safety Management & Science
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    • v.18 no.1
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    • pp.45-55
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    • 2016
  • In this study we carry out usability evaluation for adjustable electric beds for home care that are used the most by the elderly, and examines dissatisfaction of users. In this sense, we performed an interview with stakeholders including bed users, developers and suppliers to develop usability evaluation contents. In addition, we carried out feasibility and reliability study over evaluation form through usability assessment, and developed usability evaluation indicator.

Food safety analytical techniques used in food industry (식품산업에서 활용되는 식품안전 분석기술의 현황)

  • Kim, Young-Jun
    • Food Science and Industry
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    • v.51 no.1
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    • pp.16-25
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    • 2018
  • Recently, the importance of analytical techniques related to food safety is emerging in the food industry due to changes in diet patterns, environmental changes, climate change and consumer's interest in food safety. In particular, food safety accidents in the food industry may cause economic losses such as media reports, product recalls, consumer distrust, and so on. Therefore, a systematic, proactive and comprehensive food safety management system is increasingly required to prevent food safety issues. Efforts to ensure the reliability of food safety are essential by introducing various analysis instruments such as LC, GC, ICP, LC/MS/MS, GC/MS/MS, ICP/MS, PCR, and RT-PCR. In addition, recent food safety analytical techniques used in food industry should be shifted paradigm by developing multi-component simultaneous analytical method, low cost with high efficient analytical method, and eco-friendly method.

A Study on the Reliability Analysis for Smoke Detector using Dust (분진을 이용한 연기감지기 신뢰성 분석에 관한 연구)

  • Hong, Sung Ho;Choi, Moon Soo;Lee, Young Man
    • Journal of the Korean Society of Safety
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    • v.28 no.6
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    • pp.11-16
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    • 2013
  • This paper presents a study on the analyzing reliability of smoke fire detector using accelerated life test. In general, the smoke fire detector is broken by dust which flow in smoke detection chamber. In order to conduct accelerated life test of smoke fire detector dust is set accelerated factor in this paper. The dust is fly-ash which is test particle 5th regulated by KS A 0090. The dust accelerated level is 60 g, 180 g and 360 g and failure time is measured by smoke sensitivity testing. It is considered to failure of detector if detector don't operate within 30 secconds when subjected to an air stream having a velocity of 20 cm/s~40 cm/s containing smoke with a concentration of 15% of rate of light-response of 1 m. The goodness of fit test and mean life prediction conduct using the failure time. The result show that life distribution fits the weibull distribution for failure time data and the mean lifes calculate 22.5 year in domestic product and 14.7 years in overseas product applied dust stress only.

Evaluation Criteria of Reliability on Transmission Control Unit for Passenger Car

  • Choi, M.;Ryu, S.;Lim, J.H.;Jeong, H.S.
    • International Journal of Reliability and Applications
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    • v.11 no.1
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    • pp.55-67
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    • 2010
  • There has been a recent upsurge in demand for the improvement of car reliability in the Northern American which is the primary market of South Korea automobile industry. It has been required that the warranty for transmission control unit for passenger cars directly related to passenger safety or security should be extended for 10 years and 160,000 km. In this paper, the test method for reliability and evaluation criteria is presented to evaluate the reliability on the automatic transmission controller. Reliability certification test can be roughly divided into two types: a quality test and life assessment test and a quality test can be subdivided into a basic performance test and environmental resistance test. There are 3 types of tests on the performance test for automatic transmission controller and environmental resistance test is composed of 14 items. Life test is performed with only the product passed this quality test. In this study, operation limit test at the high-temperatures, accelerated life test under specific temperature and accelerated life test for 2 or 3 stress levels are shown as a way for life test.

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