• Title/Summary/Keyword: product defect

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Manufacture of 7000 Al Alloy with Superior Extrudability and Its Extrusion Limit Diagram (압출성 향상을 위한 고강도 7000계 알루미늄 합금의 제조 및 압출한계선도)

  • Ham, H.W.;Kim, B.M.;Cho, H.;Cho, H.H.
    • Transactions of Materials Processing
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    • v.8 no.5
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    • pp.482-490
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    • 1999
  • 7000 series Al alloy with good mechanical properties has been focused with tendency to reduce the components weight of aircraft and automobile. However, it is difficult to manufacture a sound extruded product because of segregation, grain growth, casting defect, surface defect, decreasing extrudability and so on. The objective of this study is to manufacture a new 7000 al alloy more than the extrudability of A7N01 and A7003 through controlling the weight (%) Mg, Zn, Si. Hot extrusion experiments on the axisymmetric rod are performed in 500℃ and also performed analysis of the same process using unmerical analysis method, a coupled rigid-thermoviscoplastic finite element method. Extrusion limit diagram was obtained for the developed alloy by FE-simulation in order to define the relationship of extrusion speed and initial billet temperature.

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An EVOP Procedure Using the Relationship Between Defect Types and Process Variables of Injection Molding (사출성형의 불량유형과 공정변수 간의 상관관계를 이용한 EVOP 절차)

  • Byun, Jai-Hyun;Kim, Youg-Yun
    • IE interfaces
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    • v.12 no.1
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    • pp.26-31
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    • 1999
  • Evolutionary Operation(EVOP) is a method for continuously monitoring and improving a full-scale process to get an optimal operating condition while production is under way. To avoid appreciable changes in the product quality characteristics only small changes are made in the levels of the process variables. One of the reasons why EVOP is not so popular is that people in charge of the EVOP is blamed when the EVOP does not produce good results. We present an EVOP procedure when prior information of the relationship between defect types and process variables is known. The procedure is illustrated with an injection molding case study.

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A case study on prevention measures for defect in expression of operating manual of electronic products in small and middle business (중소기업 전자제품 사용설명서의 표시결함 예방대책 사례연구)

  • Chung, Eui-Soo;Kang, Kyung-Sik
    • Proceedings of the Safety Management and Science Conference
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    • 2008.11a
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    • pp.247-258
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    • 2008
  • 우리나라는 2000년에 제조물책임법이 제정하여 2002년 7월 1일부터 시행하였으며, 제조물의 제조, 설계, 표시등의 결함으로 인하여 발생한 손해에 대한 제조업자 등의 손해 배상책임을 규정하고 소비자의 결함 입증부담 경감과 피해자의 보호를 도모하자 하고 있다. 제조물의 표시등의 결함은 지시결함이나 경고결함에 관한 것으로 제조자는 그 위험에 의한 사고를 방지 회피할 수 있도록 소비자에게 정보를 제공하여야 하나 이를 이행하지 않아 발생된 결함이다. 본 논문에서는 A사(社)의 공기정화기 B모델 사용설명서에 나타난 정보제공사항을 주의 경고표시 가이드 등에 따라 검토하였으며, 그 결과 일부 지시 및 경고사항에서 보완해야할 사항이 발견하였다. 보완사항은 제안사항으로 기업내부 에서 처리하되 전문성이 부족한 분야는 외부의 PL전문가의 협력하에 바람직한 개선안이 도출될 수 있을 것이다.

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Automatic Product Defect Notification System for Smart Factory (스마트 팩토리를 위한 제품불량 자동통보 시스템)

  • Kim, Kyu-Ho;Lee, Yong-Hwan
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2021.07a
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    • pp.543-544
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    • 2021
  • 본 논문에서는 스마트 팩토리의 자동화 공정을 위하여 제품 자동 판별과 불량 시 작업자에게 자동으로 통보해주는 시스템을 설계한다. 생산라인의 효율을 극대화하기 위해서는 작업자의 개입이 적은 상태로 시스템에 의해서 자동으로 공정이 이루어져야 한다. 따라서 본 시스템을 적용해 작업자는 자동으로 돌아가는 라인에 크게 개입하지 않고 문제가 발생했을 때만 투입되어 조치할 수 있게 된다. 따라서 생산과 효율을 크게 증가시키면서 작업자의 실수를 미연에 방지하고 제품의 신뢰성을 향상시킬 수 있다.

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The Frontiers of Product Liability for Adverse Reactions to the Contrast Medium (조영제부작용에 대한 제조물책임의 한계)

  • Lim, Chang-Seon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.5
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    • pp.1386-1391
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    • 2008
  • The Korean Product Liability Act established the principle that a manufacturer has a duty to take care of a person who is not the customer who bought the product for him. In this instance, there is a duty to the patient for whom the product was purchased by the hospital from the pharmaceutical company. Therefore, the pharmaceutical company has the product liability for adverse reactions to the contrast medium. But the possibility for the patient to successfully sue the pharmaceutical company is quite low, because the patient needs to prove that a "defect" in the unsafe product was the cause of his injuries. And the physician or the radiological technologist can not reduce his liability risks based on the Product Liability Act. On the contrary, The has the product liability because diluting contrast medium belongs to the product category.

A study on the change of thickness according to material change of water purifier cold and hot water tank cylindrical drawing products (정수기 냉온수 탱크 원통형 드로잉 제품의 재질 변화에 따른 두께 변화에 관한 연구)

  • Jang, Eun-Jeong;Lee, Chun-Kyu
    • Design & Manufacturing
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    • v.15 no.3
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    • pp.13-18
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    • 2021
  • In plate forming technology, cylindrical drawing process is widely used in industry due to technological development. In this study, we used stainless steel 3042B and stainless steel 304J1, which are the most commonly used materials in the production of cold and hot water tanks for water purifiers, among cylindrical drawing products. Under the same conditions, the thickness of the sidewall of the product formed by drawn experiment was studied. As a result of the experiment, the bottom thickness of stainless steel 304J1 was considered to be thick. It is judged that the defect rate can be reduced by changing the breaking phenomenon of the floor surface of the cold and hot water bottles to the material of stainless steel 304j1. Stainless steel 304 2B material shows a sharp change in thickness from punch corner R to sidewall position, while stainless steel 304J1 material showed a uniform change from punch corner R to sidewall position. Stainless steel 304J1 material is considered to improve the clamping of the product in the process of extracting the product after hand drawing. The appearance of stainless steel 3042B products is considered to produce more wrinkles in the flange, which exerts greater tensile force on the sidewall during molding, resulting in uneven sidewall thickness.

A Study on Knit-Wear Design for the Complement of Middle-Aged Women's Figure (중년여성의 체형 결점 보완을 위한 니트웨어의 디자인 연구)

  • Beom, Seo-Hee;Lee, In-Sung
    • Journal of the Korean Society of Costume
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    • v.56 no.8 s.108
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    • pp.15-34
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    • 2006
  • Knit wear was industrialized, diversified, specialized and was made into high-class and it is including knitted cloth and small product for fashion as well as cardigan, sweater, and jacket etc. unlike past recognition only with underwear and inner wear. To consider elasticity to be the best strength of knit wear, middle-aged women that form change is serious are wearing knit wear as clothes for going out, and this may be regarded as clothes action to be conscious of form than vogue. Thus, in this study, this researcher tried to suggest solution scheme through the development of design of knit wear to supplement the form defect of middle-aged women. This researcher tried to develop the design of knit wear to supplement the form defect of middle-aged women, after examining the theoretical background of knit wear, the bodily and mental feature of middle-aged women. Internal and external knit wear brand that middle-aged women prefer as the scheme for solving the problematic form of middle-aged women with knit wear. As the result first, to see the present situation of inland production enterprise of knit wear, almost all the brand companies are concentrating energies on widening age class. Second, middle-aged women become far off from the form which is regarded ideal form in modern society. Third, result that this researcher examined the brand of knit wear of middle-aged women is as follows : MORADO, Cartknit, Escalier. And, in foreign knit wear brand, ST John, Missoni, ESCADA. Fourth, as the result that this researcher did work manufacture for the supplement of form defect of middle-aged women, it has practical and active side, and off-time has high-class and elegant refined beauty.

A Study of PL Prevention System in the USA and Japanese Leading Enterprises (美.日 선진기업의 PL 대응 시스템에 대한 연구)

  • 홍한국;박상찬
    • Journal of Korean Society for Quality Management
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    • v.27 no.3
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    • pp.189-201
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    • 1999
  • On November, 1998, Ministry of Finance and Economy in Korea announced officially to enforce the PL(Product Liability) Law within the country at the first half of the year 2000. Therefore, a companys responsibility for customers who are damaged by a defect in the products safety will be gradually strict and impose burden on management. This paper presents suggestions about PL prevention of domestic enterprise through the research of PL prevention strategies and prevention systems in the USA and Japanese leading enterprises.

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A Mixed 0-1 Linear Program for the Inspection Location Problem

  • Yum, Bong-Jin
    • Journal of Korean Institute of Industrial Engineers
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    • v.10 no.1
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    • pp.11-16
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    • 1984
  • An economic model is developed for determining optimal locations of screening inspection stations in a multistage production system. The effect of screening inspection on the production rate is explicitly considered, and a fixed cost for maintaining an inspection station is assumed. The product is allowed to have multiple defects, each of which may be inspected at any inspection station after the defect-generating operation. The problem is formulated as a mixed 0-1 linear program which offers the advantage of versatility in handling various system constraints.

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- A Study on Safety in Articles of Food conform to the Product Liability Act Introduction : The Metropolitan Area - (제조물책임(PL)법 도입에 식품부문의 따른 안전성 사례 연구 : 수도권을 중심으로)

  • Kim Yeon Hee;Seo Jang Hoon;Kim Woo Yul;Park Myeong Kyu
    • Journal of the Korea Safety Management & Science
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    • v.6 no.4
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    • pp.61-81
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    • 2004
  • What is the most important in articles of food is hygienic safety. Because food Is the most common thing in our everyday life, however, the importance of its hygienic safety and other many problems caused by food may be easily neglected. What is more, food is can be dangerous as much as it is directly related to human life and accidents from the same cause may have different effects on the victims according to physical and environmental differences of individuals. Thus PL action for food requires more thorough prevention and measure. Korea has been enforcing 'the Product Liability Act' since the 1/sup 1st/ of July 2002. Product Liability (PL) is liability of the manufacturer or the seller of a product to compensate for the death or injury of consumers or the loss of properties caused by the defect of the product. This study surveyed consumers' response to and the effects of the enforcement of the Product Liability Act, investigated how consumers perceived the importance of food safety and the risk of defective food based on PL standards and their experience in damage by food through a questionnaire survey, and analyzed collected data through empirical analyses (reliability analysis, factorial analysis, regression analysis and ANOVA t-test) using SPSS 10.0. Based on the results of analysis, the researcher proposed strategies for coping with the Product Liability Act in the food industry.