• 대한전기학회논문지:전기기기및에너지변환시스템부문B
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• 제49권10호
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• pp.701-707
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• 2000

This paper proposes a tension control to compensate friction loss using on-line friction torque observer for a continuous strip processing line. Friction loss of roller results in significant deviation of strip tension, accordingly it has an influence on the operation of other adjacent rolls. To avoid tension variation of the strip, a friction torque observer is designed in adjacent roll, which operates in speed control mode. The observed torque is added to the torque limit reference of the pay-off reel for on-line compensation of both friction loss and acceleration/deceleration torque at the same time. The simulation and experimental results show improvement of tension control performance by the proposed friction compensation method.

• 전력전자학회논문지
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• 제7권2호
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• pp.186-193
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• 2002

연속 공정 라인을 구성하는 롤러들의 속도뿐만 아니라 토크를 적적히 제어할 수 있는 통합형 제어기를 제안하였다. 여러 대의 롤러들이 동시에 가감속 할 때 발생하는 속도 편차는 소재의 장력을 유발하여 가공중인 제품의 품질에 나쁜 영향을 미치게 된다. 제안된 통합형 제어기를 사용하면 속도 기준값 편차나 속도제어 기 특성차이가 존재하더라도 토크 및 속도 기준값을 잘 추종하도록 제어하는 것이 가능하다 제안된 제어기는 가감속 등의 과도상태에는 속도 기준 값을 추종하는 것을 위주로 하고 정상 운전속도에서는 토크 기준값에 따라 제어함으로서 인접한 롤러간의 부하를 분담하도록 설계되었다 특히 제안된 제어기는 인접한 롤러의 제어 정보를 필요로 하지 않으므로 각각의 롤러 제어기 유닛에 쉽게 구현될 수 있다는 장점이 있다. 연속 공정 라인 모의 실험장치에서 제안된 제어기의 토크 및 속도 제어 특성을 비교 검토하였다.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2000년도 하계학술대회 논문집 B
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• pp.1096-1098
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• 2000

This paper proposes a tension control to compensate friction loss using on-line friction torque observer for a continuous strip processing line. Friction loss of roller results in significant deviation of strip tension. accordingly it has an influence on the operation of other adjacent rolls. To avoid tension variation of the strip, a friction torque observer is designed in adjacent roll, which operates in speed control mode. The experimental results show improvement of tension control performance by the proposed friction compensation method.

• 소성∙가공
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• 제6권2호
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• pp.118-135
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• 1997

In order to analyze the deformation and residual curvature of steel sheets in the strip processing lines, a program for calculating curvature and work hardening of sheet was developed. Strip deformation caused by repeated bending under tension in the process lines was analyzed on the basis of the incremental-plasticity theory with the mixed hardenting model for the purpose of predicting the strip shape and the yield stress change. The developed calculation program was applied to predict curl and gutter of sheets within a 10% difference. The yield stress increment was also predicted with the similar accuracy. Application of the model to tension legvelling process showed that gutter could be controlled by intermesh and elongation. The yield stress increment in the electro-galvanizing line calculated by the developed program was found to be dependent on the yield strength, the applied tension and the diameter of the smallest roll.

• 소성∙가공
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• 제11권1호
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• pp.24-35
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• 2002

Recent trend and future prospect of flat rolling of steel has been summarized based on the earlier reports. Key technology in the plate rolling is to have ultra fine microstructure having high resistance against crack propagation during application. Heavy accelerated cooling facility and high power rolling mill will be helpful to develope the high toughness steel. Precise modeling of properly prediction based on deformation and transformation imposed on microstructure of steel during processing is highly anticipated. For the hot strip rolling process, new trend is lies on the production of ultra-thin gauged hot strip to substitute cold rolled strip. For the substitution of cold rolled strip into hot rolled strip widely, high formable property of hot strip is highly required. For the formabilit, the ferritic rolling of extra low carbon steel under high lubricated condition is essential. Recently introduced semi-continuous thin slab and rolling mill line is very plausible to develope those kinds of products easily In the view groin facility combination. New idea to modify the existing continuous hot strip mill line to produce the ultra thin-gauged hot strip in an economic way is suggested in this report.

• 대한전기학회논문지:전기기기및에너지변환시스템부문B
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• 제48권9호
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• pp.503-509
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• 1999

This paper proposes a new speed and tension control algorithm for multi-span continuous strip processing line. In this algorithm the speed reference of each roll is adjusted to make the output force follow the load balance reference using an outer loop controller in cascade. Using the information of the output force of the adjacent roll, it is shown that the strip tension between two rolls can be controlled as the desired value without tension sensor. An experimental set-up which consists of 4 driven and 3 measuring rolls is designed and built for the multi-span speed and tension control. The experimental result reveals conspicuous improvement of tension control performance by the proposed algorithm comparing to the conventional tension feedback controller.

• 소성∙가공
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• 제5권2호
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• pp.165-175
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• 1996

the process of strip twisting is practiced for the manufacture of some commercial parts such as elements for tube type line mixers. A thin metal strip with rectangular cross section is twisted thru an angle greater than 180。. Initial geometry is altered in to a complex one with dimen-sional changes. In practice several tryouts are necessary to obtain required dimensional accu-racies. A simple analysis model is proposed to predict the dimensional changes forming torque and axial force.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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• pp.201-207
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• 1999

The automatic pinhole detection system is described. The goal of this project is to study the feasibility test of the new concept for hole detection. The developed method is able to detect almost 50$\mu\textrm{m}$ pinhole by evaluating the shining of the light as if there is pinhole in the strip. Moreover, it is possible to inspect up to the 200$\mu\textrm{m}$ inclined pinhole. The system cosists of three main functional parts: the source part of the light which is using the linear halogen lamp, the image gathering part which is using a line CCD and the image processing part. The light spot can be controlled and optimized corresponding to the situation of the strip. To eliminate back ground noise, the binary image processing method is adopted.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 1993년도 한국자동제어학술회의논문집(국내학술편); Seoul National University, Seoul; 20-22 Oct. 1993
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• pp.1141-1146
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• 1993

The problem of tension control in metal-strip processing line is discussed. A new mathematical dynamic model which relates tension change, motor-speed change and roll-gap change is developed. Through the computer simulation of this model, parameter sensitivity, the tension transfer phenominon, and static and dynamic characteristics of strip tension were studied. Guidelines are developed to help one selecting locations of the master-speed drive in multi-drive speed control for tension adjustment and reducing the effect of interaction between tension and roll gap control.

• 한국조명전기설비학회:학술대회논문집
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• 한국조명전기설비학회 1991년도 추계학술발표회논문집
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• pp.45-47
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• 1991

In this research, we verify the relations between the mechanical hardness of a strip and the output of Residual Magnetic Flux Detector, which is installed in the end side of #2 CAL. First, we install the strip speed detector and get a hardness signal and a speed signal 2 seconds, and then do signal processing and send an output to a printer every 30 seconds. The system that performs above functions is Magnetic Hardness Data Acquisition & Processing System. We got the relation between output current and hardness for the strip of T3 BP through on-line tests. Seconds, we made a hardness Measurement Simulator and observed the speed characteristics of residual magnetic flux, with using it.