• Title/Summary/Keyword: process measurement

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A Study on the In-process measurement of Burrs (Burr의 In-process 계측에 관한 연구)

  • 박동삼
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.242-246
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    • 1996
  • Accurate measurements of burr profile and burr size are very important for the automation of deburring. In this paper, a new burr measurement system using capacitance sensor is proposed. Ultra precision milling machine was used as a sensor positioning system. The possibility and limitation of employing a capacitance sensor to defect burrs are also investigated. The proposed system is proven to be relatively accurate, easy to setup and lower cost. This system will be applicable to a fully automated deburring system with minor modifications.

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In-Process Measurement of ELID Grinding Status -Thickness of Insulating layer-

  • Ahn, Jung-Hwan;Kim, Hwa-Young;Seo, Young-Ho;Paik, In-Hwan
    • Journal of Mechanical Science and Technology
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    • v.15 no.9
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    • pp.1268-1273
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    • 2001
  • To successfully establish the ELID-grinding, it is important to properly select the electrolytic condition according to grinding conditions. Currently, the selection of electrolytic condition is mainly dependent on the operators experience, which is one of difficulties preventing the successful application of ELID technique. In this study, an in-process measurement system of the insulating layer using two gap sensors-a capacitance type and an eddy current type-are developed and the change of the thickness of insulating layer during ELID grinding is detected. Evaluation experiments show the possibility to control the electrolytic condition through the in-process measurement of the layer status.

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칼만필터를 이용한 3점식 정도측정에 관한 연구

  • Lee, Yeong-Jin;Joun, Seung-Yun;Jung, Keum-Young;Kim, Jong-Hwa;Bae, Jong-Il;Lee, Man-Hyung
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.2
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    • pp.72-78
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    • 2001
  • Roundness measurement method using three displacement sensors makes in-process roundness measurement possible on the NC machine because it eliminates the vibration signal and eccentricity signal from measured roundness signal from the workpiece. But there are noises in measured signals, it isn't possible to measure the roundness with high precision. In this study, a high precision in-process roundness measurement system is development, which can eliminate vibrations of the spindle by using three displacement sensors and which can also estimate the noisy roundness measurement signals by applying Kalman filter.

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A Study on Workload Measurement Model for the Postal Delivery Service (우편 집배업무 부하 산정 모델 연구)

  • Lee, Sang-Rak;Park, Moon-Sung;Cha, Chun-Nam;Shim, Joung-Taek;Cha, Byung-Chul
    • IE interfaces
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    • v.25 no.2
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    • pp.196-203
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    • 2012
  • In the postal delivery service, both the standardization of business process and the workload measurement is very important part of saving the cost and improving the efficiency. However, these are not easy to apply to real situation because of the labor-intensive and diversification of delivery environment. In this study, we develop the methodology for the standardization of business process and workload measurement model of the postal delivery service. Firstly, we introduce the work factor analysis on the postal delivery process. Then, we propose the methodology workload measurement model based on diversification of delivery environment.

Measurement Algorithm of Bi-directional Diameter in Ground Spindles Using Extended Kalman Filter (확장 칼만필터를 이용한 연삭스핀들 외경의 측정알고리즘)

  • Bae, Jong-Il;Bae, Min-Sung
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.66 no.2
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    • pp.468-473
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    • 2017
  • This paper presents an in-process measurement system for shaft radius measurement during grinding process. This system does not require to stop the grinding process, which can enhance productivity and quality. In order to measure the radius, the system employs an eddy current sensor that can measure without any contact with the shaft. This type of sensor is very appropriate because it is insensitive to interference such as cutting fluid, coolant, contact pressure, and wear. For data analysis, the measurement system is modeled as a linearized discrete form where the states with noise are estimated by an extended Kalman filter. This system has been validated through simulations and experiments.

A Study for the Measurement System Assessment (측정시스템 평가에 관한 연구)

  • 백재욱
    • Journal of Korean Society for Quality Management
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    • v.26 no.4
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    • pp.124-142
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    • 1998
  • It is essential to have a correct measurement system assessment to help improve process or quality. In this paper, we emphasize that a confidence interval a, pp.oach for the parameters of measurement error study and GR&R is crucial and a simple a, pp.oach for constructing them is presented. We also discuss on the issue of linearity of the gauge. Next, we try to reveal the relationship between measurement error and the process capability index. Finally some aspects of conducting the measuring experiment concerning the number of parts, number of measurements per part, and recommendations on how the experiment is to be performed will be considered.

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Vision Inspection Module for Dimensional Measurement in CMM having Vision Probe (비젼프로브를 가지는 3차원 측정기를 위한 형상 측정 시스템 묘듈 개발)

  • 이일환;박희재;김구영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.379-383
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    • 1995
  • In this paper, vision inspection module for dimensional measurement has been developed. For high accuracy of CMM, camera calibration and edge detection with subpixel accuracy have been implemented. In measurement process, the position of vision probe can be recognized in PC by serial communication with CMM controller. The developed vision inspection module can be widely applied to the practical measurement process.

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Development of Measurement System for Quantitative Measurement of Cantilever in Atomic Force Microscopy (원자간격 현미경의 캔틸레버의 정량적 특성평가를 위한 계측 시스템 개발)

  • Kweon, Hyun-Kyu;Nam, Ki-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.2
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    • pp.22-27
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    • 2007
  • In this study, the two methods of stiffness measurement(Spring constant) of cantilever were proposed for quantitative measurement in Atomic Force Microscopy(AFM). As the 1st method for the measurement of stiffness, the probe method, which is used in the measurement of the semiconductor mechanical and electrical properties, was applied to the measurement of the cantilever. Experiments by the probe method were performed finding the resistance value of cantilever. As the results, the resistance was measured differently along with the dimension and the thickness of cantilever that determined the stiffness(spring constant) of the lever. As the 2nd method, the vibration characteristics(Dunkerley expression) is used to obtain the stiffness of the complex structure which is combined by AFM cantilever and the standard cantilever. We measured the resonant frequency from the complex structure using the micro stages and stereo microscope. As the results, we confirmed that the vibration characteristics(Dunkerley expression) is effected the micro complex structure of AFM cantilever.

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Two-Dimensional Assessment for Measurement System Analysis (측정시스템 분석을 위한 2차원 척도 평가)

  • Seo, Sun-Keun
    • Journal of Korean Society for Quality Management
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    • v.42 no.4
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    • pp.607-616
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    • 2014
  • Purpose: This paper reviews popular measurement system indices and proposes a procedure for assessing a measurement system using two parameters with intraclass correlation and a factor for process capability. Methods: Gage Repeatability and Reproducibility(GR&R), precision-to-tolerance ratio(PTR), number of distinct categories, producer's and consumer's risks are employed to assess the measurement capabilities and discuss the relationships between measurement system metrics. Results: Two-dimensional plot by two parameters is presented to assess adequacy of the measurement system and process capability. A numerical example and previously studied case study are provided for illustration. Conclusion: The procedure proposed in this paper using two-dimension parameters provides a valuable procedure and helpful guidelines to quality and production managers in assessing the capabilities of a measurement system and choosing the needed actions to be the most benefit.

Cost-effective Investigation on Contaminated Land and Assessment of Measurement Uncertainty (오염토양의 효율적 조사기법과 측정불확도의 평가방법)

  • 이종천
    • Economic and Environmental Geology
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    • v.37 no.1
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    • pp.49-59
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    • 2004
  • The concectration and distribution of contaminants obtained from a contaminated land investigation or an environmental geochemistry survey constitutes the basis of a decision-making process on environmental policies or of scientific researches. As the quality of data determines the reliability of the result, the investigation plan should be adjusted according to the purpose of the investigation. In general, the effort to improve the data quality had been focused mainly on the QA/QC procedures in laboratories. The rapid progress of analytical instrument has also contributed toward improving the analytical precision to a sacrificable degree. Nevertheless, in many cases, it is not the analytical precision that needs improvement for the better precision of overall measurement process: it is rather during the sampling process in the field that is responsible for the poor precision. To assess the data quality on a measured value, ISO recommends to provide information on "measurement uncertainty" along with the measured value. The measurement uncertainty in an environmental measurement context can be explained as the statistical number that expresses the degree of the uncertainty stemming from the sampling and analytical procedures. There is a cost involved in order to improve the precision of sampling and analytical methods so as to decrease the degree of measurement uncertainty. The economical point of compromise in an investigation planning can be achieved when the allowable degree of uncertainty has been set before-hand. The investigation can then be planned accordingly not to exceed the uncertainty limit. Furthermore, if the measurement uncertainty estimated from the preliminary investigation can be separated into sampling and analytical uncertainties, it can be used as a criterion where the resources for the investigation should be allotted cost-effectively to reinforce the weakest link of the whole investigation process. This paper aims to present a method of estimating the level of measurement uncertainty of a measured contamination concentration at a site used as an example and to show how the estimated uncertainty can be applied to serve the particular purpose of an investigation.