• Title/Summary/Keyword: process measurement

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Design of an Auto-Tuning IMC-PID Controller for a Heater System Using uDEAS (uDEAS를 이용한 히터 시스템의 IMC-PID 자동 동조 제어기 설계)

  • Kim, Man-Seok;Kim, Jo-Hwan;Choi, Min-Koo;Park, Jong-Oh;Kim, Jong-Wook
    • Journal of the Korean Institute of Intelligent Systems
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    • v.21 no.4
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    • pp.530-535
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    • 2011
  • This paper deals with the precise temperature control of the heater used at a weaving thread or a drawn process. For precise temperature control, we suggest a design method that is auto-tuning IMC-PID controller using an optimization method uDEAS. For this method, we model the roll heater from the measurement data and we automatically tune the low pass filter value of IMC-PID controller that satisfies stability and conrol performance. Finally, we implement the designed controller using DSP kit.

Flip Chip Bump 3D Inspection Equipment using White Light Interferometer with Large F.O.V. (대시야 백색광 간섭계를 이용한 Flip Chip Bump 3차원 검사 장치)

  • Koo, Young Mo;Lee, Kyu Ho
    • Journal of the Korean Institute of Intelligent Systems
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    • v.23 no.4
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    • pp.286-291
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    • 2013
  • In this paper, in-line type flip chip bump 3D inspection equipment, using white light interferometer with large F.O.V., which is aimed to be used in flip chip bump test process is developed. Results of flip chip bump height measurement in many substrates and repeatability test results for the bumps in fixed location of each substrate are shown. Test results from test bench and those from developed flip chip bump 3D inspection equipment are compared and as a result repeatability is improved by reducing the impact of system vibration. A valuation basis for the testing quality of flip chip bump 3D inspection equipment is proposed.

Solid State Reduction of Haematite by Mechanical Alloying Process (기계적 합금화법에 의한 헤마타이트의 고상환원)

  • 이충효;홍대석;이만승;권영순
    • Journal of Powder Materials
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    • v.9 no.1
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    • pp.25-31
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    • 2002
  • The efects of mechanical aloying conditions and the type of reducing agent on the solid state reductionof haematite $Fe_2O_3$ have been investigated at room temperature. Aluminium titanium zinc and copper were used as reducing agent. Nanocomposites of metal-oxide in which oxide particles with nano size were dispersed in Fe matrix were obtained by mechanical alloying of $Fe_2O_3$ with aluminium and titanium respectively However the reduction of $Fe_2O_3$ by coppe was not occurred Composite materials of iron with $Al_2O_3$ and $TiO_2$ were obtained from the system of $Fe_2O_3-Al$ and $Fe_2O_3-Ti$ after ball milling for 20 hrs and 30 hrs respectively. And the system of $Fe_2O_3-Zn$ resulted in the formationof FeO with ZnO after ball milling of 120 hrs. The final grain sizes of iron estimated by X-ray diffraction line-width measurement were in the ranges of 24~33 nm.

Influence of Heat Treatment on the Structural, Electrical and Optical Properties of Aluminum-Doped Zinc Oxide Thin Films Prepared by Magnetron Sputtering

  • Jung, Sung Hee;Kong, Seon Mi;Chung, Chee Won
    • Current Photovoltaic Research
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    • v.1 no.2
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    • pp.97-102
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    • 2013
  • Aluminum-doped zinc oxide (AZO) thin films were prepared by dc magnetron sputtering at room temperature and the effect of heat treatment on the structural, electrical and optical properties of the films were examined. As the annealing temperature and time increased, the resistivity decreased and the transmittance improved. All AZO films had c-axis oriented (002) plane of ZnO, regardless of the annealing process employed. As the annealing temperature and time increased, the crystallinity of AZO thin films increased due to the formation of a new ZnO phase in which Al was substituted for Zn. However, at the high annealing temperature of $400^{\circ}C$, the resistivity of the films increased via separation of Zn and Al from ZnO phase due to their low melting points. X-ray diffraction, field emission scanning electron micrograph and Hall effect measurement confirmed the formation of uniformly distributed new grains of ZnO substituted with Al. The variation of Al contents in AZO films was shown to be the primary factor for the changes in resistivity and carrier concentration of the films.

Study on Analytic of Opening Angles for Muffler Variable Valve of Automobile (자동차 머플러 내의 가변밸브의 열림 각에 관한 해석적 연구)

  • Park, Chungyeol;Kim, Kwonse;Kim, Jongil;Choi, Dooseuk
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.2
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    • pp.190-196
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    • 2014
  • Exhaust system by reinforcement of environment regulation came to the foe study necessity. And Exhaust system has necessary to increase the engine performance and silence. From this cause, Automobile has significantly considered production expense. this study makes process for checking the characteristics about Exhaust variable valve within muffler. Variable valve might reduce the baffle within muffler, It was possible to remove the front muffler. Therefor, To miniaturize a size of muffler might be increased by performance through cost-cutting effect and controling of back pressure. Because the Study on Variable valve installed within muffler, to measure the real data was hardly resulted one of the assignments. From manufactured conduct device, might measure data one of piece which was up-graded of problem. Considering to these point, stressed pressure distribution has analyzed on cross section, floating characteristics about velocity distribution around variable valve using analysis as computational fluid dynamics of Ansys with completed measurement data.

Catalytic Reactor of Hydrogen Peroxide for a Micro Thruster (마이크로 추력장치용 과산화수소 촉매 반응기)

  • Lee, Dae-Hun;Cho, Jeong-Hun;Kwon, Se-Jin
    • 한국연소학회:학술대회논문집
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    • 2002.11a
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    • pp.237-240
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    • 2002
  • Micro catalytic reactors are alternative propulsion device that can be used on a nano satellite. When used with a monopropellant, $H_2O_2$, a micro catalytic reactor needs only one supply system as the monopropellant reacts spontaneously on contact with catalyst and releases heat without external ignition, while separate supply lines for fuel and oxidizer are needed for a bipropellant rocket engine. Additionally, $H_2O_2$ is in liquid phase at room temperature, eliminating the burden of storage for gaseous fuel and carburetion of liquid fuel. In order to design a micro catalytic reactor, an appropriate catalyst material must be selected. Considering the safety concern in handling the monopropellants and reaction performance of catalyst, we selected hydrogen peroxide at volume concentration of 70% and perovskite redox catalyst of lantanium cobaltate doped with strondium. Perovskite catalysts are known to have superior reactivity in reduction-oxidation chemical processes. In particular, lantanium cobaltate has better performance in chemical reactions involving oxygen atom exchange than other perovskite materials. In the present study, a process to prepare perovskite type catalyst, $La_{0.8}Sr_{0.2}CoO_3$, and measurement of its propellant decomposition performance in a test reactor are described.

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Flow Dynamics Near End-To-End Anastomoses - Part I. In Vitro Compliance Measurement -

  • Kim, Y.H
    • Journal of Biomedical Engineering Research
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    • v.13 no.2
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    • pp.165-174
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    • 1992
  • Compliance mismatch across an end-to-end anastomosis was measured In the In vitro experimental setup. A 35mm camera was used and Image process was done in Gould/ DeAnza Image processor. The results showed that compliances of Penrose tubing and synthetic PTFE grafts were In good agreement with the previously reported In vivo data. PTFE grafts exhibited a nonlinear behavior with compliance decreasing with Increasing transmural pressure, whereas the compliance of the Penrose tubing remained relatively constant within the range of the pressures in which data were obtained. The lumen cross sections at the anastomosis were affected by the suture and the mismatch In compliance between the Penrose tubing and vascular grafts. The varla~lons In the lumen dtameter at the anastomosis was more pronounced with increasing transmural pressures. From the present study, it was clearly demonstrated that the compliance of prosthetic grafts Is much lower than that of the arteries. In addition to the hemodynamlc consequences, compliance mismatch across the anastomosis has been known to lead to Increased anastomotlc and suture stresses with resultant suture line dehlscence and false aneurysm formation. Thus, there are good hemodynamic reasons to suppose that Introduction of a less compliant arterial graft Into the arterial circulation wlll be damaging and that grafts should be made to match the elastic behavior of their host arteries as closely possible.

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Study on Ultra-Precision Grinding Processing for Aspheric Glass Array Lens WC Core (비구면 유리 어레이 렌즈 성형용 초경합금 코어 초정밀 연삭 가공에 관한 연구)

  • Ko, Myeong Jin;Park, Soon Sub
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.11
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    • pp.893-898
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    • 2016
  • Plastic array lens are cheap to manufacture; however, plastic is not resistant to high temperatures and moisture. Optical glass represents a better solution but is a more-expensive alternative. Glass array lens can be produced using lithography or precision-molding techniques. The lithography process is commonly used, for instance, in the semiconductor industry; however, the manufacturing costs are high, the processing time is quite long, and spherical aberration is a problem. To obtain high-order aspherical shapes, mold-core manufacturing is conducted through ultra-precision grinding machining. In this paper, a $4{\times}1$ mold core was manufactured using an ultra-precision machine with a jig for the injection molding of an aspherical array lens. The machined mold core was measured using the Form TalySurf PGI 2+ contact-stylus profilometer. The measurement data of the mold core are suitable for the design criterion of below 0.5 um.

A Basic study on the Evaporative Diesel Spray with Visible Measurement (가시화 측정을 이용한 증발디젤분무의 기초 연구)

  • Yeom, J.K.
    • Journal of Power System Engineering
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    • v.13 no.3
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    • pp.20-26
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    • 2009
  • 디젤기관에서 배출되는 유해배출성분인 NOx(Nitrogen oxides)와 PM(Particulate matter)은 기관 실린더내의 혼합기 분포에 의해 그 생성이 지배된다. 이 때문에 그 유해배출물들을 저감하기 위해서는 연소의 전단계인 혼합기 분포 및 그 생성과정의 해석은 매우 중요하다. 디젤기관에서 노즐로부터 분사된 연료는 주위기체와 혼합기를 형성하는 과정에서 액체에서 기체로 상변화를 동반한다. 따라서 분무의 혼합기형성과정을 해석하기 위해서는 액상과 기상을 동시에 분리하여 계측하는 것이 필요하다. 그러므로 본 연구에서는 디젤분무를 대상으로 Melton 등이 제안한 엑시플렉스(Exciplex) 형광법을 이용하여, 분무의 액상과 기상을 동시에 2차원분리해서 가시화촬영을 행하였다. 그 엑시플렉스 형광법을 이용하여 획득한 이미지에 화상 응용해석을 실시하여 비정상증발디젤분무의 혼합기형성과정에 대한 정보를 얻고자 하였다. 엑시플렉스 형광법을 이용해서 증발분무의 거동측성을 해석한 결과 프랙틸해석을 이용한 분무 흐트러짐(Disturbance)의 평가에서 플랙틸차원은 분사압력의 변화에 관계없이 하나의 값, 약 1.1로 정리 할 수 있고, 그 결과 각 분사압력에 대한 분무 기상외곽곡선(외주)은 거의 동일한 정도의 요철형상을 갖는다.

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Development of polypropylene-clay nanocomposite with supercritical $CO_2$ assisted twin screw extrusion

  • Hwang, Tae-Yong;Lee, Sang-Myung;Ahn, Young-Joon;Lee, Jae-Wook
    • Korea-Australia Rheology Journal
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    • v.20 no.4
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    • pp.235-243
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    • 2008
  • The aim of this study is to explore the possibility of incorporating supercritical carbon dioxide ($scCO_2$) into twin screw extrusion process for the production of polypropylene-clay nanocomposite (PPCN). The $CO_2$ is used as a reversible plasticizer which is expected to rapidly transport polymeric chains into the galleries of clay layers in its supercritical condition inside the extruder barrel and to expand the gallery spacings in its sub-critical state upon emerging from die. The structure and properties of the resulting PPCNs are characterized using wide-angle X-ray diffraction (WAXD), transmission electron microscopy (TEM), rheometry, thermogravimetry and mechanical testing. In the processing of the PPCNs with $scCO_2$, optimum $scCO_2$ concentration and screw speed which maximized the degree of intercalation of clay layers were observed. The WAXD result reveals that the PP/PP-g-MA/clay system treated with $scCO_2$ has more exfoliated structure than that without $scCO_2$ treatment, which is supported by TEM result. $scCO_2$ processing enhanced the thermal stability of PPCN hybrids. From the measurement of linear viscoelastic property, a solid-like behavior at low frequency was observed for the PPCNs with high concentration of PP-g-MA. The use of $scCO_2$ generally increased Young's modulus and tensile strength of PPCN hybrids.