• Title/Summary/Keyword: process measurement

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The Effect of Blasting Treatment on the Corrosion Characteristics in the Zr-based Amorphous Alloy Die Castings (Zr기 비정질 합금 다이캐스팅 주조품의 부식 특성에 미치는 블라스팅 처리의 영향)

  • Lee, Byung-Chul;Kim, Sung-Gyoo;Park, Bong-Gyu;Bae, Cha-Hurn;Park, Heung-Il
    • Journal of Korea Foundry Society
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    • v.34 no.2
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    • pp.60-66
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    • 2014
  • A Zr-based amorphous alloy specimen was produced by vacuum die casting process. The salt spray test was carried out using the specimens in the as-cast, $Al_2O_3$ and $ZrO_2$ particle blasted state. Using these specimens, the SEM-EDX and XRD analyses, DSC measurement and bending strength test were conducted. After the salt spray test, the specimens were not experienced phase change and thermal characteristics of the alloys were remained unchanged. In the as-cast specimen, corrosion products were not observed. However, in the $Al_2O_3$ particle blasted specimen, pitting corrosion occurred and the detected corrosion products were $ZrCl_2$ and $NaZrO_3$. Due to the salt spray test, bending strength of the $Al_2O_3$ blasted specimens showed about 100 MPa lower strength than the other specimens. The bending fracture surface was vein pattern which was shown typically in the amorphous alloys.

Development and Psychometric Evaluation of the Korean Nursing Work Environment Scale (한국형 간호사 근무환경 측정도구 개발 및 평가)

  • Park, So-Hee;Kang, Jiyeon
    • Journal of Korean Critical Care Nursing
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    • v.8 no.1
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    • pp.50-61
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    • 2015
  • Purpose: The purpose of this study was to develop a valid tool for measuring the work environment of Korean nurses and test the validity and reliability of the instrument. Methods: This is a methodological study for developing and testing a measurement tool. The conceptual framework for the tool was formed through a literature review and in-depth interviews with clinical nurses. 260 meaningful statements were derived through this process, and 59 of the primary items were generated out of these statements. On the basis of the content validity test, 41 items were selected for the preliminary tool. A total of 350 nurses from 7 hospitals responded to the preliminary questionnaire in October 2011. Results: After the item analysis and the principal component analysis using varimax rotation methods, 11 items were deleted. Considering the conceptual framework and the scree plot, we extracted 4 factors from the final 30 items. These factors were organizational support, head nurse's leadership, support system, and relationship with coworkers, and their total variance was 54.4%. The value of Cronbach's ${\alpha}$ of the final tool was 0.92. Conclusion: The above findings revealed that the Korean Nursing Work Environment Scale (K-NWES) is an appropriate, valid, and reliable tool for evaluating the work environment of Korean nurses. Further research to perform a criterion validity test of the K-NWES is needed.

Measurement of Out-of-plane Displacement in a Spot Welded Canti-levered Plate using Laser Speckle Interferometry with 4-step Phase Shifting Technique (레이저스펙클 간섭법과 4단계 위상이동법에 의한 외팔보점용접부의 면외 변위측정)

  • 백태현;김명수;차병석;조성호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.226-230
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    • 2001
  • Electronic Speckle Pattern Interferometry (ESPI) has been recently developed and widely used because it has advantage to be able to measure surface deformations of engineering components and materials in industrial areas with non-contact. The spekle patterns to be formed with interference phenomena of scattering phenomena measure the out-of-plane deformations, together with the use of digital image equipment to process the informations included in the speckle patterns and the display consequent interferogram on a computer monitor. In this study, the experimental results of a canti-levered plate using ESPI were compared with those obtained from the simple beam theory. The ESPI results of the canti-levered plate analyzed by 4-step phase shifting method are close to the theoretical expectation. Also, out-0of-plane displacements of a spot welded canti-levered plate were measured by ESPI with 4-step phase shifting technique. The phase map of the spot welded canti-levered plate is quite different from that of the canti-levered plate without spot welding.

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Drag Reduction of NACA0012 Airfoil with a Flexible Micro-riblet (마이크로 리블렛이 부착된 NACA0012 익형의 항력 감소 연구)

  • Jang Young Gil;Lee Sang Joon
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.479-482
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    • 2002
  • Riblets with longitudinal grooves along the streamwise direction have been used as an effective flow control technique for drag reduction. A flexible micro-riblet with v-grooves of peak-to-peak spacing of $300{\mu}m$ was made using a MEMS fabrication process of PDMS replica. The flexible micro-riblet was attached on the whole surface of a NACA0012 airfoil with which grooves are aligned with the streamwise direction. The riblet surface reduces drag coefficient about $7.9{\%}\;at\;U_o=3.3m/s$, however, it increases drag about $8{\%}\;at\;U_o=7.0m/s$, compared with the smooth airfoil without riblets. The near wake has been investigated experimentally far the cases of drag reduction ($U_o\;=\;3.3 m/s$) and drag increase ($U_o\;=\;7 m/s$). Five hundred instantaneous velocity fields were measured for each experimental condition using the cross-correlation PIV velocity field measurement technique. The instantaneous velocity fields were ensemble averaged to get spatial distribution of turbulent statistics such as turbulent kinetic energy. The experimental results were compared with those of a smooth airfoil under the same flow condition. The micro-riblet surface influences the near wake flow structure largely, especially in the region near the body surface

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The Effect of Intake Port Configurations on the Turbulence Characteristics During Compression Stroke in a Motored Engine (흡입포트형상에 따른 모터링엔진내 압축과정 난류특성 연구)

  • 강건용;이진욱;정석용;백제현
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.4
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    • pp.920-932
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    • 1994
  • The combustion phenomena of a reciprocating engine is one of the most important processes affecting performance and emissions. One effective way to improve the engine combustion is to control the motion of the charge inside a cylinder by means of optimum induction system design, because the flame speed is mainly determined by the turbulence at compression(TDC) process in S.I. engine. It is believed that the tumble and swirl motion generated during intake breaks down into small-scale turbulence in the compression stroke of the cycle. However, the exact nature of their relationship is not well known. This paper describes cycle resolved LDV measurement of turbulent flow inside the cylinder of a 4-valve engine under motoring(non-firing) conditions, and studies the effect of intake port configurations on the turbulence characteristics using following parameters ; Eulerian temporal autocorrelation coefficient, turbulence energy spectral density function, Taylor micro time scale, integral time scale, and integral length scale.

Analysis of Cooling Effect Using Compressed Cold Air in Turing Process (압축냉각공기를 이용한 선삭가공시 냉각효과 해석)

  • Kwak, Seung-Yong;Kim, Dong-Kil;Lee, Jong-Hang;Lee, Sang-Jo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.6
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    • pp.1007-1013
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    • 2003
  • As environmental restriction kas continuously become more strict, machining technology has emphasized on development of environment-friendly technology. In cutting technology, it has been well recognized that cutting fluids might have undesirable effects on workers health and working environment. In this study, compressed cold air was used as a replacement for conventional cutting fluids. The cooling effect on cutting tool was analyzed using the finite element method and the computational fluid dynamics. This study focused on the temperature simulation of cutting tool by real flow analysis of cold air. The maximum flow rate and the minimum temperature of compressed cold air are 300ι/min and -30$^{\circ}C$ respectively. To compare the simulation and experimental results, inner temperature of the cutting tool was measured with the thermocouple embedded in the insert. The results show that the analysis of cutting temperature using FEM and CFD is resonable, and the replacement of cutting fluid with cold air is available.

Development of Piezoelectric Accelerometers and Their Performance Evaluation (압전형 가속도 센서의 개발과 특성평가에 관한 연구)

  • 이두희;임병덕;이용봉;김정태
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.4
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    • pp.811-818
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    • 1992
  • The sensor technology has becoming emerging area as the automation process in industry requires higher productivity, better quality, and the reliability. In this research, the dynamic measuring sensor such as piezoelectric accelerometers has been developed. Especially, the research concentrates on a design methodology, an analysis of the structural characteristics, and a method of the performance evaluation. The fabricated piezoelectric accelerometers show that the performance characteristics is better than commercial products available in the current market.

Texture Analysis of Nickel Plating Surface Roughness Using Statistical Method (통계적 방법을 이용한 니켈도금 표면거칠기의 텍스처 해석)

  • Gong, Jae-Hang;Sa, Seung-Yun;Yu, Bong-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.5 s.176
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    • pp.1254-1260
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    • 2000
  • There have been many developments in super precision working technique and working method up to, now. But, it is very difficult to evaluate working surface accurately without the technicians experience and judgment. Surface roughness tester using stylus was used to measure surface condition generally But this method is not so desirable because of damage on test piece caused by contact between the workpiece and the stylus sensor. As a result, non-contact method was known as a good way to carry, out this process without damage. However, this is a difficult one among the various measuring methods. So we are tying to suggest a new method using texture analysis through image processing to get a surface information in worked test piece. Co-occurrence matrix using difference of gray levels between a pixel and its neighboring one was used to study behavior of surface roughness and to J acquire data for analysis. Standard specimen was adapted to verify this research. We suggest texture information method in order to evaluate surface state for the best measurement system.

A Study on the Hydraulic Excitation Forces Using Transfer Function and Operational Measured Data for the Centrifugal Pump (전달함수와 진동응답 측정에 의한 원심펌프에서의 유체력 특성에 관한 연구)

  • Choi, Bok-Lok;Park, Jin-Moo;Kim, Kwang-Eun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.8 s.179
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    • pp.1931-1939
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    • 2000
  • Operating excitation forces of the linear vibratory system are normally determined by direct measurement techniques using load cells, strain gauges, etc. But, hydraulic forces of the rotating turbomachinery such as centrifugal pumps are exerted on an impeller due to asymmety of the flow by the interaction between pump impeller and volute. So, investigations of wide range of hydraulic designs and geometric deviations are difficult by direct method. This paper presents a hybrid approach for fourier transformed operational excitation forces, which uses pseudo-inverse matrix of the transfer matrix for the system and the measured vibrational data with standard installed pump. The determination of the transfer function matrix is based on a linear rotor/stationary system and steady state harmonic response in finite element analysis. And, vibrational data is collected in both vertical and horizontal directions at inboard and outboard bearing housings. The results of the process may be enhanced by making acceleration measurements at many more locations than there are forces to be determined.

Particle Monitoring Using Ultrasound in the Gas Flow (초음파를 이용한 기체 유동장내 분진 모니터링)

  • Jhang Kyung-young;Kim Joo-chul;Kim Hong-jun;Hwang Won-ho
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.10
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    • pp.78-85
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    • 2004
  • The particle amount monitoring technique using ultrasound is proposed to determine the proper maintenance time of the filter in the supply process of pure gas in the unit of oxygen plant. There are advantages that it is adaptable in high temperature and high pressure, and it is not disturbed by being exposed in the gas flow, and it can be implemented very economically. The applicability of the ultrasonic technique is pre-studied through the theoretical analysis for the dependency of attenuation of ultrasonic wave on the particles in the gas flow. For the purpose, absorption, scattering and dispersion models are considered, and the attenuation by absorption and the change rate of the propagation speed are calculated fur the specific range of particle size and the ultrasonic wave frequency. It was expected by simulation that the absorptive attenuation by particles was the most sensitive to the change of particle amount. The experimental result showed high correspondence with the theoretical expectation so that this ultrasound attenuation measurement was proved to be highly effective for monitoring the amount of floating particles in the gas flow.