• 제목/요약/키워드: process damage

검색결과 2,771건 처리시간 0.034초

연속발진 레이저에 의한 공기 유동에 노출된 유리섬유 강화 플라스틱 손상효과 (Damage Effect on Glass Fibre Reinforced Plastics under Airflow by a Continuous Wave Laser)

  • 이광현;신완순;강응철
    • 한국군사과학기술학회지
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    • 제18권3호
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    • pp.293-299
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    • 2015
  • We analyzed the damage effect on Glass Fibre Reinforced Plastics(GFRP) under air flow by irradiation of continuous wave near-IR laser. Damage process and temporal temperature distribution were demonstrated and material characteristics were observed with laser intensity, surface flow speed and angle. Surface temperature on GFRP rapidly increased with laser intensity, and the damaged pattern was different with flow characteristics. In case of no flow, penetration on GFRP by burning and flame generation after laser irradiation was appeared at once. GFRP was penetrated by the heat generated from resin ignition. In case of laser irradiation under flow, a flame generated after burning extinguished at once by flow and penetration pattern on GFRP were differently shown with flow angle. From the results, we presented the damage process and its mechanism.

기계구조용 탄소강(SM20C)의 단속절삭시 칩의 형상 및 공구손상관찰 (Observation of Chip Shape and Tool Damage with Interrupted Cutting of Carbon Steel for Machine Structures(SM20C))

  • 배명일
    • 한국기계가공학회지
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    • 제17권2호
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    • pp.103-108
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    • 2018
  • In interrupted cutting, the workpiece has a groove that impacts both the cutting tool and the workpiece. Therefore, cutting tool damage occurs rapidly. In this study, I performed interrupted cutting of carbon steel for machine structures (SM20C) using an uncoated carbide tool (SNMG120404, P20), and observed tool damage, cutting chip shape, and the workpiece surface. Results: Under the specific cutting conditions of feed rate = 0.066 mm/rev, cutting speed = 120 m/min, and depth of cut = 0.1 mm; and feed rate = 0.105 mm/rev, cutting speed = 120 m/min, and depth of cut = 0.2 mm, the observed tool damage was small. Similar chip shape was observed (Expt. No. 1, 3, 7). Workpiece damage was observed (Expt. No. 3, 5, 7, 9).

Hybrid bolt-loosening detection in wind turbine tower structures by vibration and impedance responses

  • Nguyen, Tuan-Cuong;Huynh, Thanh-Canh;Yi, Jin-Hak;Kim, Jeong-Tae
    • Wind and Structures
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    • 제24권4호
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    • pp.385-403
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    • 2017
  • In recent years, the wind energy has played an increasingly important role in national energy sector of many countries. To harvest more electric power, the wind turbine (WT) tower structure becomes physically larger, which may cause more risks during long-term operation. Associated with the great development of WT projects, the number of accidents related to large-scaled WT has also been increased. Therefore, a structural health monitoring (SHM) system for WT structures is needed to ensure their safety and serviceability during operational time. The objective of this study is to develop a hybrid damage detection method for WT tower structures by measuring vibration and impedance responses. To achieve the objective, the following approaches are implemented. Firstly, a hybrid damage detection scheme which combines vibration-based and impedance-based methods is proposed as a sequential process in three stages. Secondly, a series of vibration and impedance tests are conducted on a lab-scaled model of the WT structure in which a set of bolt-loosening cases is simulated for the segmental joints. Finally, the feasibility of the proposed hybrid damage detection method is experimentally evaluated via its performance during the damage detection process in the tested model.

파형 및 주파수해석에 근거한 굽힘 압전 복합재료 작동기 손상모드의 비파괴적 평가 (Nondestructive Evaluation of Damage Modes in a Bending Piezoelectric Composite Actuator Based on Waveform and Frequency Analyses)

  • 우성충;구남서
    • 대한기계학회논문집A
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    • 제31권8호
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    • pp.870-879
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    • 2007
  • In this study, various damage modes in bending unimorph piezoelectric composite actuators with a thin sandwiched PZT plate during bending fracture tests have been evaluated by monitoring acoustic emission (AE) signals in terms of waveform and peak frequency as well as AE parameters. Three kinds of actuator specimens consisting of woven fabric fiber skin layers and a PZT ceramic core layer are loaded with a roller and an AE activity from the specimen is monitored during the entire loading using an AE transducer mounted on the specimen. AE characteristics from a monolithic PZT ceramic with a thickness of $250{\mu}m$ are examined first in order to distinguish different AE signals from various possible damage modes in piezoelectric composite actuators. Post-failure observations and stress analyses in the respective layers of the specimens are conducted to identify particular features in the acoustic emission signal that correspond to specific types of damage modes. As a result, the signal classification based on waveform and peak frequency analyses successfully describes the failure process of the bending piezoelectric composite actuator exhibiting diverse failure mechanisms. Furthermore, it is elucidated that when the PZT ceramic embedded actuators are loaded mechanical bending loads, the failure process of actuator specimens with different lay-up configurations is almost same irrespective of their lay-up configurations.

Assessment of the Effect of Probabilistic Modeling of Sea-States in Fatigue Damage Calculations

  • FolsØ, Rasmus;Dogliani, Mario
    • Journal of Ship and Ocean Technology
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    • 제3권3호
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    • pp.1-12
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    • 1999
  • Spectral fatigue damage calculations has been performed on four ships in order to assess the effect that the probabilistic modeling of sea states has on the estimated fatigue life. The damage estimation method is based on the Miner- Palmgren fatigue damage formulation and a spectral approach is used to determine the necessary variances of the stress processes. Both the horizontal and vertical hull girder bending induced stress process together with the local water pressure induced stress process is taken into account. The wave scatter diagrams are applied in the calculations and their fatigue severity is assessed by analyzing the results obtained with the ten scatter diagrams and the four ships. All four ships are analyzed both in full load and ballast conditions and while traveling at both full and reduced speed. It is found that the fatigue severity of a wave scatter diagram is dependent on several parameters, some of these being the extreme wave hight extrapolated from the scatter diagram and the mean zero up-crossing period in conjunction with the ship length . Based on these three parameters and expression is derived in order to calculate one single number describing the fatigue severity of a scatter diagram with respect to a certain ship.

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$Al_2O_3-TiO_2$ 용사코팅된 유리의 입자충격 에너지에 따른 손상거동 (Damage Behaviors by Particle Impact Energy of $Al_2O_3-TiO_2$ Coated Glass Specimen)

  • 이문환
    • 한국기계가공학회지
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    • 제11권6호
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    • pp.107-114
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    • 2012
  • Fracture of brittle material due to dynamic load such a particle impact has been reported by many researchers as the fracture behavior by variation of stress for a short minute. Especially, the brittle material, such a ceramic, applied to the structural component of machine, is considered as the important project. In order to evaluate the improvement of impact resistance, the particle impact test for the $Al_2O_3-TiO_2$ coated glass is practiced. And then, the damage variation according to the impact energy of steel ball was evaluated. There was a large improvement by the ceramic coating on the surface of a glass substrate. The damage volume was especially imported to evaluate damage behavior in quantity. These data were plotted on logarithmic coordinate and experimental equations were induced by data analysis based on test results. And the variation of critical energy for crack initiation was analyzed with critical impact energy when each crack occurs.

결정질 실리콘 태양전지에서 도금을 이용한 전극 형성 시 발생되는 레이저 손상 제거 (Removal of Laser Damage in Electrode Formed by Plating in Crystalline Silicon Solar Cells)

  • 정명상;강민구;이정인;송희은
    • 한국전기전자재료학회논문지
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    • 제29권6호
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    • pp.370-375
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    • 2016
  • In this paper, we investigated the electrical properties of crystalline silicon solar cell fabricated with Ni/Cu/Ag plating. The laser process was used to ablate silicon nitride layer as well as to form the selective emitter. Phosphoric acid layer was spin-coated to prevent damage caused by laser and formed selective emitter during laser process. As a result, the contact resistance was decreased by lower sheet resistance in electrode region. Low sheet resistance was obtained by increasing laser current, but efficiency and open circuit voltage were decreased by damage on the wafer surface. KOH treatment was used to remove the laser damage on the silicon surface prior to metalization of the front electrode by Ni/Cu/Ag plating. Ni and Cu were plated for each 4 minutes and 16 minutes and very thin layer of Ag with $1{\mu}m$ thickness was plated onto Ni/Cu electrode for 30 seconds to prevent oxidation of the electrode. The silicon solar cells with KOH treatment showed the 0.2% improved efficiency compared to those without treatment.

근적외선 연속발진 레이저 조사에 의한 게르마늄 광학창 손상 연구 (Study of Damage in Germanium Optical Window Irradiated by a Near-infrared Continuous Wave Laser)

  • 이광현;신완순;강응철
    • 한국군사과학기술학회지
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    • 제17권1호
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    • pp.82-89
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    • 2014
  • The damage in germanium (Ge) optical window irradiated by a near-infrared continuous wave (CW) laser was studied. Laser-induced heating and melting process were surveyed, and the specific laser power and the irradiance time to melt were estimated by numerical simulation. The experiments were also carried out to investigate the macro and micro structure change on Ge window. Results showed that the surface deformation was formed by melting and resolidification process, the damaged surface had a polycrystalline phase, and the transmittance as an optical performance factor in mid-infrared region was decreased. We confirmed that an abnormal polycrystalline phase and surface deformation effect such as hillock formation and roughness increase reduced the transmittance of Ge window and were the damage mechanism of CW laser induced damage on Ge window.

화학제염공정에서 환원공정조건에 따른 Inconel 600의 부식손상 특성 (Corrosion Damage Characteristics of Inconel 600 with Reduction Conditions in Chemical Decontamination Process)

  • 한민수;정광후;양예진;박일초;이정형;김성종
    • 한국표면공학회지
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    • 제50권5호
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    • pp.332-338
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    • 2017
  • In this study, we evaluated tendency and degree of corrosion damages of Inconel 600 after chemical decontamination treatments under three different conditions. In the decontamination processes, the oxidation and reduction were performed as one cycle. Each process was continued up to 5 cycles. Characteristics of corrosion under decontamination processes were evaluated by Tafel analysis and weight loss. Characteristics of surface damage were observed by scanning electron microscope(SEM) and three-dimensional(3D) microscope. As the cycle proceeded, weight loss and corrosion current density increased. Intergranular corrosion damage occurred on the surface of the materials. The result revealed that the surface of Inconel 600 was attacked by the strong acid solution under all chemical decontamination processes, but the degree of the corrosion damage was different depending on the processes.

A multi-resolution analysis based finite element model updating method for damage identification

  • Zhang, Xin;Gao, Danying;Liu, Yang;Du, Xiuli
    • Smart Structures and Systems
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    • 제16권1호
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    • pp.47-65
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    • 2015
  • A novel finite element (FE) model updating method based on multi-resolution analysis (MRA) is proposed. The true stiffness of the FE model is considered as the superposition of two pieces of stiffness information of different resolutions: the pre-defined stiffness information and updating stiffness information. While the resolution of former is solely decided by the meshing density of the FE model, the resolution of latter is decided by the limited information obtained from the experiment. The latter resolution is considerably lower than the former. Second generation wavelet is adopted to describe the updating stiffness information in the framework of MRA. This updating stiffness in MRA is realized at low level of resolution, therefore, needs less number of updating parameters. The efficiency of the optimization process is thus enhanced. The proposed method is suitable for the identification of multiple irregular cracks and performs well in capturing the global features of the structural damage. After the global features are identified, a refinement process proposed in the paper can be carried out to improve the performance of the MRA of the updating information. The effectiveness of the method is verified by numerical simulations of a box girder and the experiment of a three-span continues pre-stressed concrete bridge. It is shown that the proposed method corresponds well to the global features of the structural damage and is stable against the perturbation of modal parameters and small variations of the damage.