• Title/Summary/Keyword: process compressor

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Development of a Housing Component for an Auto-compressor Using Vacuum Ladling Die Casting (진공급탕식 다이캐스팅법을 이용한 자동차 콤프레서용 하우징 부품 개발)

  • Lee, H.S.;Park, J.S.
    • Transactions of Materials Processing
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    • v.21 no.3
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    • pp.195-201
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    • 2012
  • A vacuum ladling die casting system is suggested as a means to obtain a high vacuum level. A high vacuum of 17.8 mmHg is obtained by sealing the inner space of the mould. The sample product is a rear-head housing for an auto-compressor, and the die-casting with 6-cavities was conducted. The flow analysis shows that the filling speed during vacuum ladling is faster than for a non-vacuum system. The air holes in the sample product were too small to be seen with the naked eye in X-ray films. Density tests show that the high vacuum ladling system reduces the internal porosity as much as 57.8% when compared to the non-vacuum system. A defective rate of only 0.17% was found from leak testing. The results of this research prove that the high vacuum die-casting process is useful for manufacturing of aluminium components under high internal pressure.

Numerical Analysis on a Dependence of Hydrogen Diaphragm Compressor Performance on Oil Characteristics (수소용 다이어프램 압축기의 작동유 특성에 따른 수치해석)

  • Park, Hyun-Woo;Shin, Young-Il;Lee, Young-Jun;Song, Ju-Hun;Chang, Young-June;Jeon, Chung-Hwan
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.787-790
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    • 2009
  • There are several types of compressors which are appropriate for hydrogen gas station. Metal diaphragm type of hydrogen compressor is the one of them, a use in which satisfies the requirements of maintaining gas purity and producing high pressure over 700 bar. The objective of this study is to investigate an characteristics of compression as bulk modulus of oil varies. Three cases of bulk modulus ranging from $2{\times}10^9$, $4.52{\times}10^9$ and $7{\times}10^9$ were studied through FSI (Fluid Structure Interaction) analysis. Gas pressure, oil pressure and deflection degree of diaphragm were analysed during a certain period of compression process. Highest pressure and deflection were found in the condition of high bulk modulus of $7{\times}10^9$.

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A study on the Base Plate to reduce vibration for Refrigerator (Base Plate 연구를 통한 냉장고 진동 저감 방안 고찰)

  • Kim, Jung-Seon;Thuy, Tran Ho Vinh;Kook, Jung-Hwan;Wang, Se-Myung;Lee, Dong-Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.340-343
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    • 2007
  • In this paper, we present our method to reduce vibration of the base plate of a refrigerator by avoiding resonance between base plate and compressor operation. To verify the modes of the base plate, FE models of the base plate with free-free condition and applied boundary condition were built and validated by results from experimental modal analysis. Operating Deflection Shape analysis was applied to find the sensitive area on the base plate during compressor operation. In optimization process, Finite Difference Method - based sensitivity analysis is used to detect the most sensitive area. Finally, based on this numerical result, we will make beads on the base plate to reduce vibration of refrigerator.

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The Wear charactericstics and Machinability to The type of Cast-iron of The Slot part of cylinder for Rotary compressor (로타리압축기 실린더 Slot부의 주조조직에 따른 가공표면 및 마모특성에 관한 연구)

  • 김동한
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.04a
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    • pp.77-82
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    • 1998
  • The Part of slot on rotary compressor which plays an important part of the reliability and performance is studied on machinability and the wear characteristics for the specimen made by sand mold and permanent mold. The experiment are used the face cutter of milling machine which make the processing surface like broaching process and rollblock wear test machine. Permanent-mold casting iron is not affected by variation of RPM of milling machine, but sand-mold cast-iron is improved to increasing RPM. Also sand-mold casting iron shows superior wear characteristic to permanent-mold casting iron. This results from harder matrix of pearlite structure and self-lubrication characteristics of graphite. And wear particles in tested oil show shape and size similar to severe wear particles of oil taken from rotary compressor. The material and surface condition of slot play important part of the reliability and performance.

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Aerodynamic Design Optimization of An Axial Flow Compressor Rotor (반응면 기법을 이용한 천음속 축류압축기의 3차원 형상 최적설계)

  • Ahn, Chan-Sol;Kim, Kwang-Yong
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.135-142
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    • 2001
  • Design optimization of a transonic compressor rotor (NASA rotor 37) using response surface method and three-dimensional Navier-Stokes analysis has been carried out in this work. Baldwin-Lomax turbulence model was used in the flow analysis. Three design variables were selected to optimize the stacking line of the blade. Data points for response evaluations were selected by D-optimal design, and linear programming method was used for the optimization on the response surface. As a main result of the optimization, adiabatic efficiency was successfully improved. Ana, it is found that the design process provides reliable design of a turbomachinery blade with reasonable computing time.

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The Calculation of Three-Dimensional Viscous Flow in a Transonic, Multi-Stage Axial Compressor (다단축류압축기내의 천음속 점성유동에 대한 삼차원 수치해석)

  • Yi H. W.;Kim K. Y.
    • 한국전산유체공학회:학술대회논문집
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    • 1998.05a
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    • pp.181-189
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    • 1998
  • A numerical study based on the three-dimensional Reynolds averaged Navier-Stokes equations is presented to analyze the transonic flowfield through two-stage axial compressor. Explicit four-step Runge-Kutta scheme is used for solution algorithm, and local time step and implicit residual averaging are introduced for enhancing the convergency. Artificial dissipation model is adopted to assure the stability of solution. The solver is coupled with Baldwin-Lomax model to describe turbulence. To avoid calculating the unsteady flow, a mixing process is modeled at a station between rotating and stationary blade rows. Results show a variety of important physical phenomena. Comparison of the flowfields with and without tip clearance shows that the effect is considerable in this flowfield. Comparisons with experimental data carried out to validate the calculational results show reasonable agreements. Some remedies are also suggested to improve the revealed problems.

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Experimental Study on Stall Inception in a High-Speed Centrifugal Compressor (I) - inception Type - (원심압축기 스톨 발단에 관한 실험적 연구 (I) - 스톨 발단 과정 -)

  • Gang, Jeong-Sik;Gang, Sin-Hyeong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.10
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    • pp.1436-1444
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    • 2001
  • Stall inception in a high-speed centrifugal compressor has been examined. The main objective was to find stall precursor and to develop a reliable stall warning method. Eight equally spaced fast-response pressure transducers in the inducer detected the spatial structure of small amplitude perturbations, via spatial Fourier transform, as stall is approached. Near the stall inception point, the phase of spatial courier coefficients increased linearly with the speed of impeller relation for several impeller revolutions at all test speeds, and the spectrum at impeller frequency increased as stall is approached. These are the clear evidences that the impeller frequency participates in the stalling process.

Balancer design for scroll compressors using vibration plane model (진동평면모델을 이용한 스크롤 압축기 균형추 설계)

  • Suh, Jeong-Hwan;Lee, Dong-Soo;Kim, Seung-Yup;Joh, Nam-Gyu;Lee, Hyung-Gook
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.527-532
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    • 2004
  • An effective balancing method for mil compressors is developed based on vibration plane model. By assuming the design range of balancer size is not large and considering only the radial axial direction rigid vibration of the mil compressors, we can find the vibration plane (V-plane) describing the vibration level of the scroll compressor depending upon balancer design specifications. By in the intersection of two minimum lines (areas) obtained from the couple of V-Planes we can find the design lesion to minimize vibration level of the compressor. The full design process is described by using an illustrative example with upper and lower balancer weights. Further more sensitivity analysis of parameters important for designation of size and positioning of the balancer is analyzed.

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A Study on a effective Information Compressor Algorithm for the variable environment variation using the Kalman Filter

  • Choi, Jae-Yun
    • Journal of the Korea Society of Computer and Information
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    • v.23 no.4
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    • pp.65-70
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    • 2018
  • This paper describes a effective information compressor algorithm for the fourth industrial technology. One of the difficult problems for outdoor is to obtain effective updating process of background images. Because input images generally contain the shadows of buildings, trees, moving clouds and other objects, they are changed by lapse of time and variation of illumination. They provide the lowering of performance for surveillance system under outdoor. In this paper, a effective information algorithm for variable environment variable under outdoor is proposed, which apply the Kalman Estimation Modeling and adaptive threshold on pixel level to separate foreground and background images from current input image. In results, the better SNR of about 3dB~5dB and about 10%~25% noise distribution rate in the proposed method. Furthermore, it was showed that the moving objects can be detected on various shadows under outdoor and better result Information.

Aerodynamic Design Optimization of A Transonic Axial Compressor Rotor with Readjustment of A Design Point (설계유량을 고려한 천음속 축류압축기 동익의 삼차원 형상최적설계)

  • Ko, Woo-Sik;Kim, Kwang-Yong;Ko, Sung-Ho
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.639-645
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    • 2003
  • Design optimization of a transonic compressor rotor (NASA rotor 37) using response surface method and three-dimensional Navier-Stokes analysis has been carried out in this work. Baldwin-Lomax turbulence model was used in the flow analysis. Two design variables were selected to optimize the stacking line of the blade, and mass flow was used as a design variable, as well, to obtain new design point at peak efficiency. Data points for response evaluations were selected by D-optimal design, and linear programming method was used for the optimization on the response surface. As a main result of the optimization, adiabatic efficiency was successfully improved, and new design mass flow that is appropriate to an improved blade was obtained. Also, it is found that the design process provides reliable design of a turbomachinery blade with reasonable computing time.

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