• 대한안전경영과학회지
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• 제25권1호
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• pp.23-29
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• 2023

Among the Additive Manufacturing (AM) technologies, the Binder-Jetting printing technology is a method of spraying an adhesive on the surface of powder and laminate layer by layer. Recently, this technique has become a major issue in the production of large casting products such as ship-building, custom vehicles and so on. In this study, we performed research to make actual mold castings and increase mechanical property by using special sand and water-based binders. For use as a mold, it has a strength of more than 3MPa and permeability. Various experiments were carried out to obtain suitable them. The major process parameters were binder jetting volume, binder types, layer thickness and heat treatment condition. As a result of this study, the binder drop quantity was measured to be about 60 pico-liter, layer thickness was 100㎛ and the heat treatment condition was measured about 1,000℃ and compressive strength were measured to be more than 5MPa. The optimum condition of this experiment was established through actual casting of aluminum. The equipment used in this study was a Freeforms T400 model (SFS Co., Ltd.), and the printing area of 420 * 300 * 250mm and resolution of 600dpi can be realized.

• 디지털융복합연구
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• 제19권9호
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• pp.283-288
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• 2021

4차 산업혁명과 디지털 혁명으로 인해 조형 예술이나 공예 분야에서도 제조 방식이나 구조 등에서 많은 변화를 보이고 있다. 이에 본 연구에서는 3D 프린터라는 디지털 기술을 효과적으로 활용한 이 시대에 맞는 새로운 작업 방법을 제시하고자 하였다. 본 연구를 위해 가장 먼저 3D 프린팅 기술에 대한 이론적인 배경을 이해하고, 3D 프린팅 기술의 활용 사례에 대한 선행 연구를 정리하였다. 이를 토대로 3D 프린터를 활용하여 세 가지 방식의 크래프트 몰드를 제작하였다. 연구 결과, 3D 프린팅 기술을 활용한 크래프트 몰드의 두께 혹은 겹침 여부에 따라 각각 나타나는 특성이 있었다. 첫째, 크래프트 몰드 두께의 경우, 얇을수록 강도가 약했지만 몰드 안의 내용물을 꺼내기 수월하다는 장점이 있었다. 하지만 밀도가 크고 무거운 성질의 재료를 담기에는 두께가 두꺼운 크래프트 몰드가 안정적이라 판단하였다. 둘째, 크래프트 몰드의 겹침 여부의 경우, 두 겹으로 겹친 몰드를 사용한 결과 얇은 두께와 두꺼운 두께의 몰드의 장점을 모두 갖추었다. 하지만, 꺼내놓은 내용물의 표면이 매끄럽지 않아 후가공이 필요하다는 단점이 있었다. 추후 연구에서는 3D 프린터에 사용하는 필라멘트의 소재에 관해서도 다루었으면 한다.

• 한국전산구조공학회논문집
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• 제35권4호
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• pp.227-233
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• 2022

3D 프린팅은 다수의 레이어(layer)를 적층하여 물체를 제작하는 기법으로, 복잡한 형상을 가지는 물체를 비교적 쉽게 제작할 수 있다. 이를 건설 산업에 접목한 3D 콘크리트 프린팅(3D concrete printing)은 콘크리트 타설 시 거푸집을 사용하지 않으며, 비교적 적은 작업량과 인력이 요구되므로 경제적인 시공이 가능하나, 출력된 3D 프린팅 콘크리트는 일반 콘크리트 대비 다소 낮은 강도가 예상된다. 따라서, 본 연구에서는 3D 프린팅 콘크리트 시편의 물성을 분석하였다. 3D 프린팅 콘크리트 시편 출력을 위해 Ultimaker Cura 소프트웨어로 형상 및 출력 경로를 설계하고, 이를 바탕으로 3D 프린터를 제어하는 G-code를 생성하였다. 연구에서 사용된 3D 프린터의 출력 성능과 콘크리트의 적층성, 유동성 등을 고려하여 최적의 배합비를 선정하였고, 시편 출력에 활용하였다. 시편 출력 시 동일한 치수를 가지는 몰드 시편을 함께 제작하여 비교·분석에 사용하였다. 각 시편의 물성은 휨강도 시험과 압축강도 시험을 통해 각각의 강도를 측정하였고, 비교·분석하여 3D 프린팅 콘크리트 시편의 물성을 확인하였다.

• 반도체디스플레이기술학회지
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• 제21권1호
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• pp.103-107
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• 2022

Scaffolds are the structures that safely protect sensors in various parts of the body. Because of scaffolds must protect sensors from load, the tensile strength of the scaffolds must be higher than 750 kgf/cm². Currently, the tensile strength of scaffolds made with the 3d printer is 714 kgf/cm². We confirm that the tensile strength of the scaffolds increase using air with high nitrogen concentration. In this study, we conducted experiments to find nitrogen concentrations in which the tensile strength of the specimen is higher than 750 kgf/cm². The nitrogen control device and the nitrogen concentration sensor were installed in the chamber type 3d printer. The nitrogen concentration inside the 3d printer was changed by 5 % from 80 % to 100 %. Specimens of ASTM D 638 standard were produced under changed nitrogen concentration. We measured the tensile strength of specimens. We compared the tensile strength of specimens produced under each nitrogen concentration. We confirmed that when air with nitrogen concentration of 90 % was used, the tensile strength of scaffolds were 762 kgf/cm².

• 펄프종이기술
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• 제45권5호
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• pp.23-29
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• 2013

Various properties of cotton handsheet were measured to solve the problem of deformation while storing guar gum(natural polymer) and to improve strength and retention by synthetic polymers(A-PAM, C-PAM, CMC). The results of this study were summarized as follow. The cotton handsheet with 0.2% of A-PAM showed the best tensile index and folding endurance. Retention of fines and fillers in pulp slurry with 0.2% and 0.3% of A-PAM were more excellent than that with guar gum.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 춘계학술대회 논문집
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• pp.191-192
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• 2006

In these days, various kinds of rapid prototyping processes are available, such as stereo-lithography apparatus(SLA), fused deposition modeling(FDM), selective laser sintering(SLS), 3 dimensional printing(3DP), and laminated object manufacturing(LOM). For detailed informations about mechanical properties of those parts, benchmark tests are carried out. SLS and EOS part has an advantage in compressive strength, SLA has in hardness, FDM part has in impact strength, and LOM part has an advantage in tensile strength and heat resistance. The change of building direction in layered manufacturing processes of FDM and LOM severely weakens the tensile and impact strength.

• Journal of Electrical Engineering and Technology
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• 제8권3호
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• pp.603-609
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• 2013

In this paper, we describe the analysis of inkjet-printed silver (Ag) patterns on epoxy-coated substrates according to several reliability evaluation test method guidelines for conventional printed circuit boards (PCB). To prepare patterns for the reliability analysis, various regular test patterns were created by Ag inkjet printing on flame retardant 4 (FR4) and polyimide (PI) substrates coated with epoxy for each test method. We coated the substrates with an epoxy primer layer to control the surface energy during printing of the patterns. The contact angle of the ink to the coated epoxy primer was $69^{\circ}$, and its surface energy was 18.6 $mJ/m^2$. Also, the substrate temperature was set at $70^{\circ}C$. We were able to obtain continuous line patterns by inkjet printing with a droplet spacing of $60{\mu}m$. The reliability evaluation tests included the dielectric withstanding voltage, adhesive strength, thermal shock, pressure cooker, bending, uniformity of line-width and spacing, and high-frequency transmission loss tests.

• 펄프종이기술
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• 제44권3호
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• pp.70-78
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• 2012

For evaluating the printing suitability of electronic copying papers in the aspect of climate conditions, 12 samples of copying papers being generally used in Korea and worldwide were collected. The copying papers were controlled by various temperature and humidity options in conditioning equipment in order to simulate the specific circumstances of dry, temperate or tropical climate, and the pre-heating system of photocopying machines during printing. As results, some copying papers showed several physical problems, especially in recycled copying papers and a normal paper with original printing faulty. These problems of copying papers were mostly resulted in extremely high moisture circumstance, and in lower levels of tensile strength and tensile stiffness. The moisture contents of copying papers during passing through the pre-heater system of photocopying machine could be rapidly decreased because paper is exposed to high temperature around the pre-heating zone. The copying paper, for example of XR3 sample, containing low moisture contents below 2% had high exfoliating possibility of toner transfer from copying paper.

• 동력기계공학회지
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• 제22권1호
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• pp.64-71
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• 2018

Currently, functional patterns are formed by screen printing on stretchable films, and they are applied to wearable and stretchable devices. In this study, three types of silver paste were prepared using three polyester binders with different Tg and molecular weights in order to impart elasticity to the conductive pattern itself. Rheological properties and DSC measurements were performed for each silver paste. Then, each silver paste was screen printing and cured by an IR dryer to evaluate adhesive strength, pencil hardness, resistance and surface shape change according to strain. As a result, it was found that the silver paste using a binder with a low Tg and a high molecular weight has the smallest resistance change depending on the strain. Namely, it was found that it is most preferable to use a binder with a low Tg and a high molecular weight as the stretchable electrode.

• Elastomers and Composites
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• 제51권4호
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• pp.275-279
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• 2016

Additive manufacturing or 3D printing is a new manufacturing process and its application is getting growth. However, the product qualities such as mechanical strength, dimensional accuracy, and surface quality are low compared with conventional manufacturing process such as molding and machining. In this study not only mechanical characteristics of polymer sandwich panel having three dimensional core layer but also mechanical characteristics of core layer itself were analyzed. The shape of three dimensional core layer was pyramidal kagome structure. This core layer was fabricated by two different methods, injection molding with PP resin and material jetting type 3D printing with acrylic photo curable resin. The material for face sheets in the polymer sandwich panel was PP. Maximum load, stiffness, and elongation at break were examined for core layers fabricated by two different methods and also assembled polymer sandwich panels. 3D printed core showed brittle behavior, but the brittleness decreased in polymer sandwich panel containing 3D printed core. The availability of 3D printed article for the three dimensional core layer of polymer sandwich panel was verified.