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Through Flow Technology;Enabling Highly Reliable Inkjet Manufacturing of Flat Panel Displays

  • Attard, John
    • 한국정보디스플레이학회:학술대회논문집
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    • 2007.08a
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    • pp.373-375
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    • 2007
  • Through Flow Technology offers unparalleled advantages for the manufacturing of flat panel displays using inkjet technology, including: outstanding reliability, self-maintenance, selfpriming and simple set up. The Xaar 1001 GS6 is the first product incorporating this technology. The concept and test results will be presented.

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The Effects of Driving Waveform for Piezoelectric Drop On Demand Industrial Inkjet Head (산업용 압전 잉크젯 헤드의 구동신호에 따른 특성)

  • Kim Young-Jae;Yoo Young-Seuck;Sim Won-Chul;Park Chang-Sung;Joung Jae-Woo;Oh Yong-Soo
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.55 no.8
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    • pp.417-422
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    • 2006
  • This paper presents the effect of driving waveform for piezoelectric bend mode inkjet printhead with optimized mechanical design. Experimental and theoretical studies on the applied driving waveform versus jetting characteristics were performed. The inkjet head has been designed to maximize the droplet velocity, minimize voltage response of the actuator and optimize the firing frequency to eject ink droplet. The head design was carried out by using mechanical simulation. The printhead has been fabricated with Si(100) and SOI wafers by MEMS process and silicon direct bonding method. To investigate how performance of the piezoelectric ceramic actuator influences on droplet diameter and droplet velocity, the method of stroboscopy was used. Also we observed the movement characteristics of PZT actuator with LDV(Laser Doppler Vibrometer) system, oscilloscope and dynamic signal analyzer. Missing nozzles caused by bubbles in chamber were monitored by their resonance frequency. Using the water based ink of viscosity of 4.8 cps and surface tension of 0.025 N/m, it is possible to eject stable droplets up to 20 kHz, 4.4 m/s and above 8 pl at the different applied driving waveforms.

Measurement and Evaluation of Cross-talk Effects in Multi-nozzle Inkjet Head (다중 노즐 잉크젯 헤드의 상호 간섭 측정 및 평가)

  • Kwon, Kye-Si;Kim, Jin-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.1
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    • pp.73-79
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    • 2011
  • Inkjet printhead may have a lot of nozzles to increase productivity as a manufacturing tool. So, the uniformity of jetting performance among a lot of nozzles has been one of the key issues in inkjet technology In this study, we investigated the cross-talk effect which should be reduced for uniform jetting performance among a lot of nozzles. Due to the cross-talk, the jetting performance of a nozzle can be affected when neighboring nozzles are firing. For experimental study, we used commercial inkjet head SE-128 from Dimatix. To understand the cross-talk effect of SE-128 head, we measured the change in jetting speed of a nozzle when neighboring nozzles are jetting. The measured jetting speed was compared to the case of one nozzle jetting. Also, we used laser vibrometer to measure change in pressure wave due to cross-talk. As a result of the cross-talk, the jetting speed can become faster or sometimes slower depending on firing nozzle location. If the all nozzle are jetting, the jetting speed of a nozzle became slower because the pressure wave for jetting is reduced.

Study on the Highly Viscous Fluid Ejection Pressure of Magnetostrictive Inkjet Head (자기변형 잉크젯헤드의 고점도 유체 토출 요구 압력에 관한 연구)

  • Oh, Ock Kyun;Park, Young-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.4
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    • pp.369-375
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    • 2015
  • This paper presents ejection of high viscosity fluids with magnetostrictive inkjet printhead(Magjet), which is not common with any other printhead. The MagJet uses a magnetostrictive material, Terfenol-D rod with 10-mm in diameter and 50-mm in length, as an actuation mechanism. It has been known that high viscosity is often an obstacle in ejecting small and mono-disperse droplets. We calculated required pressure with fluidic inertia (Bernoulli equation) and viscous loss (Hagen Poiseuille equation). The required pressure for ejecting a droplet is 1300kPa. The generated force and displacement with Terfenol-D rod are estimated to be 480N (2600kPa) and $28{\mu}m$, respectively. It was enough that Magjet eject high viscosity fluid (Max 1000cP). The experiments are performed to eject the high viscosity fluid with Magjet. The ejection of high viscosity fluids is successful with the aid of Terfenol-D's high performance.

The Control of SFFS in the Office Environments and It's Integration

  • Kim, Jung-Su;Lee, Min-Cheol;Lee, Won-Hee;Kim, Dong-Soo
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.2164-2169
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    • 2005
  • SFFS(Solid Freeform Fabrication System) can quickly makes models and prototype parts from 3D computer-aided design (CAD) data. Three dimensional printing(3DP) is a kind of the solid freeform fabrication. The 3DP process slices the modeling data into the 50-200um along to z axis. And we pile the powder and make the manufactures. A manufacture is made by the SFFS has the precision of the 50um. Therefore the x-y table of SFFS to move a printhead must be the system that has a high speed and accuracy. So we proposed the SMCSPO algorithm for SFFS. The major contribution is the design of a robust observer for estimating the state and the perturbation of the timing belt system, which is combined with a robust controller. The control performance of the proposed algorithm is compared with PD control by the simulation and the experiment. The control algorithm of the SFFS is presented in the office environment. The system between control system and printhead for the SFFS is also integrated

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Development of MEMS based Piezoelectric Inkjet Print Head and Its Applications

  • Shin, Seung-Joo;Lee, Hwa-Sun;Lee, Tae-Kyung;Kim, Sung-Jin
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2010.05a
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    • pp.20.2-20.2
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    • 2010
  • Recently inkjet printing technology has been developed in the areas of low cost fabrication in environmentally friendly manufacturing processes. Although inkjet printing requires the interdisciplinary researches including development of materials, manufacturing processes and printing equipment and peripherals, manufacturing a printhead is still core of inkjet technology. In this study, a piezoelectric driven DOD (drop on demand) inkjet printhead has been fabricated on three layers of the silicon wafer in MEMS Technology because of its chemical resistance to industrial inks, strong mechanical properties and dimensional accuracy to meet the drop volume uniformity in printed electronics and display industries. The flow passage, filter and nozzles are precisely etched on the layers of the silicon wafers and assembled through silicon fusion bonding without additional adhesives. The piezoelectric is screen-printed on the top the pressure chamber and the nozzle plate surface is treated with non-wetting coating for jetting fluids. Printheads with nozzle number of 16 to 256 have been developed to get the drop volume range from 5 pL to 80 pL in various industrial applications. Currently our printheads are successfully utilized to fabricating color-filters and PI alignment layers in LCD Flat Panel Display and legend marking for PCB in Samsung Electronics.

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Micro Patterning of Nano Metal Ink for Printed Circuit Board Using Inkjet Printing Technology (잉크젯 프린팅 기술을 이용한 나노 금속잉크의 인쇄회로기판용 미세배선 형성)

  • Park, Sung-Jun;Seo, Shang-Hoon;Joung, Jae-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.5
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    • pp.89-96
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    • 2007
  • Inkjet printing has become one of the most attractive manufacturing techniques in industry. Especially inkjet printing technology will soon be part of the PCB (Printed Circuit Board) fabrication processes. Traditional printing on PCB includes screen printing and photolithography. These technologies involve high costs, time-consuming procedures and several process steps. However, by inkjet technology manufacturing time and production costs can be reduced, and procedures can be more efficient. PCB manufacturers therefore willingly accept this inkjet technology to the PCB industry, and are quickly shifting from conventional to inkjet printing. To produce the printed circuit board by the inkjet technology, it must be harmonized with conductive nano ink, printing process, system, and inkjet printhead. In this study, micro patterning of conductive line has been investigated using the piezoelectric printhead driven by a bipolar voltage signal is used to dispense 20-40 ${\mu}m$ diameter droplets and silver nano ink which consists of 1 to 50 nm silver particles that are homogeneously suspended in an organic carrier. To fabricate a conductive line used in PCB with high precision, a printed line width was calculated and compared with printing results.

Droplet Ejection and Experimental Study on the Application of Industrial Inkjet Printhead (산업용 잉크젯 프린트헤드 액적 토출현상의 실험적 해석)

  • Park, Sung-Jun
    • Journal of Institute of Convergence Technology
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    • v.1 no.1
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    • pp.34-40
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    • 2011
  • In this paper, a hybrid design tool combining one-dimensional(1D) lumped model and three-dimensional computational fluid dynamics(CFD) approach has been developed in order to evaluate the performance of inkjet print head and droplet control process are studied to reduce the deviations between nozzles which affect the size of the printed line for the industrial application of direct writing on printed circuit boards(PCB). 1D lumped model analysis shows that it is useful tool for evaluating performance of an inkjet head by varying the design parameters. The differences in ejected volume and droplet velocity between analytical and experimental result are within 12%. Time sequence of droplet generation is verified by the comparison between 3D analysis result and photographic images acquired by stroboscopic technique. In addition, by applying DPN process, velocity and volume uniformity between nozzles is dramatically improved that the tolerance achieved by the piezoelectric inkjet printhead across the 64 nozzles is 5 to 8%. A printed line pattern is successfully obtained using the fabricated inkjet print head and droplet calibration system.

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Multi-functional Heating Resistor Films for High Efficient Inkjet Printhead (고효율 잉크젯 프린터 헤드 제조를 위한 다기능성 전자저항막 소재)

  • Gwon, Se-Hun;Min, Jae-Sik;Jeong, Seong-Jun;Choi, Ji-Hwan;Kim, Kwang-Ho
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2009.10a
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    • pp.134-134
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    • 2009
  • 원자층 증착법을 이용하여 platinum group metal(Ru, Ir, Pt). metal nitride(TaN, TiN, AlN), 그리고 metal oxide($Al_2O_3$, $TiO_2$)을 증착하고, 미세구조와 공정 변수가 내산화성, 내부식성, 저항 및 온도저항계수에 미치는 영향을 연구하였다. proto-type의 전자저항막 제조를 통해 종래의 TaN 전자저항막에 비해 우수한 내부식성 및 내산화성을 가짐을 확인하였다.

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The Effects of Driving Waveform of Piezoelectric Industrial Inkjet Head for Fime Patterns (산업용 압전 잉크젯 헤드의 구동신호에 따른 특성)

  • Kim, Young-Jae;Yoo, Young-Seuck;Sim, Won-Chul;Park, Chang-Sung;Joung, Jae-Woo;Oh, Yong-Soo
    • Proceedings of the KIEE Conference
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    • 2006.07c
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    • pp.1621-1622
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    • 2006
  • This paper presents the effect of driving waveform for piezoelectric bend mode inkjet printhead with optimized mechanical design. Experimental and theoretical studies on the applied driving waveform versus jetting characteristic s were performed. The inkjet head has been designed to maximize the droplet velocity, minimize voltage response of the actuator and optimize the firing frequency to eject ink droplet. The head design was carried out by using mechanical simulation. The printhead has been fabricated with Si(100) and SOI wafers by MEMS process and silicon direct bonding method. To investigate how performance of the piezoelectric ceramic actuator influences on droplet diameter and droplet velocity, the method of stroboscopy was used. Also we observed the movement characteristics of PZT actuator with LDV(Laser Doppler Vibrometer) system, oscilloscope and dynamic signal analyzer. Missing nozzles caused by bubbles in chamber were monitored by their resonance frequency. Using the water based ink of viscosity of 4.8 cps and surface tension of 0.025N/m, it is possible to eject stable droplets up to 20kHz, 4.4m/s and above 8pL at the different applied driving waveforms.

  • PDF